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氢冶金工艺的技术成熟度分析

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在钢铁制造流程中,氢冶金电炉流程具有实现近零碳排放钢铁生产的潜力,是钢铁行业实现绿色可持续发展的重要抓手.由于氢冶金提供的产物直接还原铁不是终端产品,需要通过电炉等熔炼设备才能得到理想的产品.电炉工序技术已经成熟,难点在于氢冶金工艺的技术突破,氢冶金工艺被世界广泛认为是前沿颠覆性技术.国内的氢冶金示范项目多处于工业化试验阶段,离实现真正的产业化还存在一定的差距.氢冶金工艺的技术成熟度评价有助于科学了解其发展进程,评估其发展现状,预期其未来发展趋势.基于技术成熟度标准和工艺分析,研究了适用于氢冶金工艺的技术成熟度评价标准和细则,对4种氢冶金工艺进行了技术成熟度评价与展望.结果表明,目前氢基竖炉直接还原工艺综合评价为7级,氢基流化床直接还原工艺为6级,富氢高炉炼铁工艺为7级,氢基熔融还原炼铁工艺为6级.氢冶金工艺整体上还处于不断探索和开发阶段,尚未有产品成熟商业化的厂家.最后,回顾了主要氢冶金工艺路线的历史发展过程,展望了未来氢冶金发展趋势与前景.在4种工艺中氢基竖炉直接还原工艺有望最早实现商业化,在冶金流程中实现以氢代碳,助力钢铁生产实现近零碳排放.
Analysis on technology readiness level of hydrogen metallurgy process
The hydrogen metallurgical electric furnace process is an important starting point for the steel industry to achieve green and sustainable development due to its potential to achieve nearly zero carbon emission steel produc-tion.The direct reduction iron provided by hydrogen metallurgy needs an electric furnace to obtain the ideal steel material because it is not a terminal product.The electric furnace process technology has been mature,but the tech-nological breakthrough of the hydrogen metallurgy process is still a big challenge.The hydrogen metallurgy process is widely regarded as a frontier disruptive technology.Most of the domestic hydrogen metallurgy demonstration pro-jects are in the industrial test stage,and there is still not enough to achieve the realization of real industrialization.The evaluation of the technology readiness of the hydrogen metallurgy process is helpful to scientifically understand its development history,evaluate its development status,and expect its future development trend.Based on the tech-nical readiness criteria and process analysis,the technical readiness evaluation criteria and detailed rules suitable for hydrogen metallurgy processes were studied to evaluate and prospect the four kinds of hydrogen metallurgy proces-ses.The results show that the comprehensive evaluation of the direct reduction process of a hydrogen-based shaft furnace is level 7,the direct reduction process of a hydrogen-based fluidized bed is level 6,the process of hydrogen-rich blast furnace ironmaking is level 7,and the hydrogen-based melting reduction ironmaking process is level 6.On the whole,the hydrogen metallurgical process is still in the stage of continuous exploration and development,and there are no mature and commercial manufacturers.Finally,the historical development process of the main hydrogen metallurgy process route is reviewed,and the future development trend and prospect of hydrogen metallurgy are dis-cussed.Among the four processes,the direct reduction process of hydrogen-based shaft furnaces is expected to be commercialized at the earliest,and the replacement of hydrogen for carbon in the metallurgical process,helping to achieve nearly zero carbon emissions in steel production.

hydrogen metallurgy processdirect reductiontechnology readiness levelevaluation criteriaevalua-tion detailed rule

倪冰、林晓萍、上官方钦、郦秀萍、周继程、李涛、金佳慧

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中国钢研科技集团有限公司钢铁绿色化智能化技术中心,北京 100081

冶金智能制造系统全国重点实验室,北京 100071

钢铁研究总院有限公司冶金工艺研究所,北京 100081

氢冶金工艺 直接还原 技术成熟度 评价标准 评价细则

2024

中国冶金
中国金属学会

中国冶金

CSTPCD北大核心
影响因子:0.907
ISSN:1006-9356
年,卷(期):2024.34(12)