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邯钢新区"紧凑型"钢铁制造流程的极致设计

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钢铁工业是国民经济的重要基础产业,传统工程设计理论在推动钢铁工业高质量发展方面面临着重要挑战.冶金流程工程学是引导新时期钢铁工业实现高质量发展的重要理论依据.介绍了钢铁联合企业在设计过程中运用冶金流程工程学理论,通过深入研究制造流程物理系统,优化物理系统的参数,采用绿色"界面技术",确定物理系统的稳态优化目标所构建静态系统,为实现物质流、能量流和信息流的动态-有序、协同-连续、稳定-高效运行提供基础.运用冶金流程工程学设计理论,打造了邯钢新区项目"紧凑型"钢铁制造流程,确定了极致设计对生产运行、效率、节能、减污降碳等方面的影响.邯钢新区吨钢占地0.42 m2,吨钢综合能耗(以标准煤计)低于546 kg,吨钢新水耗量2.5 t,吨钢CO2排放小于1.57 t,成为钢铁行业节能降碳的典范.基于冶金流程工程学理论的钢铁联合企业极致设计为企业打造"高效化、绿色化、智能化"的世界一流工厂奠定了基础.
Ultimate design of Han-Steel New Area"compact"steel manufacturing processes
The steel industry is an important foundational industry of the national economy.The traditional engineer-ing design theory faces significant challenges in promoting high-quality development of the steel industry.Metallur-gical process engineering theory is an important theoretical basis for guiding the high-quality development of steel in-dustry in the new era.The application of metallurgical process engineering theory in the integrated steel plant engi-neering was introduced.It is to construct a static system and achieve dynamic-orderly,coordinated-continuous,and stable-efficient operation of material flow,energy flow,and information flow by thoroughly studying the manufactur-ing physical system,optimizing its parameters,adopting green"interface technology",and determining the steady-state optimization goals of the physical system.By applying the metallurgical process engineering theory,a"compact"steel manufacturing process was created for the Han-Steel Project.And the impact of ultimate design on production operation,efficiency,energy conservation,pollution reduction,and carbon reduction was determined.Han-Steel New Area covers an area of 0.42 m2 per ton of steel,a comprehensive energy consumption of less than 546 kg standard coal per ton of steel,a new water consumption of 2.5 t per ton of steel,and CO2 emissions of less than 1.57 t per ton of steel,becoming a model for energy conservation and carbon reduction in the steel industry.The ul-timate design of integrated steel plant based on metallurgical processes theory has laid the foundation for the enter-prise to achieve a world-class factory that is"efficient,green,and intelligent".

metallurgy process engineering theorycompactultimate designefficientgreenintelligent

李铁、王新东、刘亚峰、卢建光、付康、李传民

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中冶京诚工程技术有限公司,北京 100176

河北钢铁集团有限公司,河北唐山 114009

冶金流程工程学 紧凑型 极致设计 高效化 绿色化 智能化

2024

中国冶金
中国金属学会

中国冶金

CSTPCD北大核心
影响因子:0.907
ISSN:1006-9356
年,卷(期):2024.34(12)