The microstructures and mechanical properties were systematically studied for the high-strength Al−5Mg2Si−1.5Ni alloy fabricated by laser powder bed fusion (L-PBF). It is found that the introduction of Ni (1.5 wt.%) into an Al−5Mg2Si alloy can significantly improve the L-PBF processibility and provide remarkable improvement in mechanical properties. The solidification range of just 85.5 K and the typical Al−Al3Ni eutectics could be obtained in the Ni-modified Al−5Mg2Si samples with a high relative density of 99.8% at the volumetric energy density of 107.4 J/mm3. Additionally,the refined hierarchical microstructure was mainly characterized by heterogeneous α-Al matrix grains (14.6 μm) that contain the interaction between dislocations and Al−Al3Ni eutectics as well as Mg2Si particles. Through synergetic effects of grain refinement,dislocation strengthening and precipitation strengthening induced by Ni addition,the L-PBFed Al−5Mg2Si−1.5Ni alloy achieved superior mechanical properties,which included the yield strength of (425±15) Mpa,the ultimate tensile strength of (541±11) Mpa and the elongation of (6.2±0.2)%.
关键词
激光粉末床熔融/Al−Mg−Si合金/显微组织演变/力学性能/强化机制
Key words
laser powder bed fusion/Al−Mg−Si alloy/microstructural evolution/mechanical properties/strengthening mechanism