首页|铜合金表面激光制备Ni60-WC-Cu涂层的显微组织与摩擦磨损性能

铜合金表面激光制备Ni60-WC-Cu涂层的显微组织与摩擦磨损性能

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激光熔覆涂层是解决铜合金零件因摩擦磨损导致失效的一种方法,但铜合金由于其对激光能量的高反射性、高导热性,使得在铜合金表面进行激光制备涂层成为一个难题.本文在白铜基体表面制备了不同WC含量的Ni60-WC-Cu复合涂层,对涂层相结构、微观形貌和显微硬度进行分析,并通过摩擦磨损试验,研究了涂层的耐磨性及磨损机理.结果表明:涂层中的相主要为NiW,其峰值随着WC含量的增加而增大;WC含量在20%与25%时观察到熔覆区出现大量的胞晶、枝晶组织,涂层顶部出现团聚状硬质相;涂层硬度均高于基体,WC含量为25%涂层的平均硬度为908.4HV;涂层耐磨性优于铜合金基体,随着WC含量增加,涂层耐磨性逐渐提高并均优于基体,氧化磨损、疲劳磨损和磨粒磨损;WC含量为25%时,涂层表现出最好的耐腐蚀性能;WC含量为20%时,表现出良好的导电率.
Microstructure and friction and wear properties of Ni60-WC-Cu coating prepared by laser on copper alloy surface
Laser cladding coating is a method to solve the failure of copper alloy parts caused by friction and wear.However,due to the high reflectivity and high thermal conductivity of copper alloy to laser energy,it is a difficult problem to prepare coating on the surface of copper alloy by laser.In this paper,Ni60-WC-Cu composite coatings with different mass fractions of WC were prepared on the surface of copper substrate.The phase structure,microstructure and microhardness of the coatings were analyzed.The wear resistance and wear mechanism of the coatings were studied by friction and wear test.The results show that the phase in the coating is mainly NiW,and its peak value increases with the increase of WC content.When the WC mass fractions are 20%and 25%,a large number of cellular and dendritic structures are observed in the cladding zone,and agglomerated hard phases appear at the top of the coating.The hardness of the coating is higher than that of the substrate,and the average hardness of the coating with WC content of 25%is 908.4HV.The wear resistance of the coating is better than that of the copper alloy substrate.With the increase of WC mass fraction,the wear resistance of the coating gradually increases and is better than that of the substrate,oxidation wear,fatigue wear and abrasive wear.When the WC content is 25%,the coating shows the best corrosion resistance;when the WC content is 20%,it shows good conductivity.

laser claddingcopper alloycomposite coatingmicrostructurefriction and wear

张振宇、王守仁、王高琦、段旭楠、赵鹏、杨海宁

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济南大学 机械工程学院,济南 250022

激光熔覆 铜合金 复合涂层 显微组织 摩擦磨损

山东省自然科学基金山东省自然科学基金泰山学者人才资助项目(2022-2027)

ZR2020ZD06ZR2020KE062

2024

中国有色金属学报
中国有色金属学会

中国有色金属学报

CSTPCD北大核心
影响因子:1.108
ISSN:1004-0609
年,卷(期):2024.34(4)
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