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大厚度TC4钛合金激光增材连接过程分区组织调控

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针对大厚度钛合金构件激光增材连接过程中热累积效应导致的组织粗化及性能劣化问题,本文开展了微观组织分区调控研究,分析了厚板不同位置的晶粒尺寸与析出相形态随着激光功率与扫描速率的变化规律,形成了激光增材连接件分区组织调控方法.结果表明:通过改变激光功率来调控组织形态的参数灵敏度较高,针对激光增材连接过程热累积效应导致的组织粗化问题,需改变激光扫描速率来调控试样中上部及顶部的组织形态.当激光有效能量为5.46×105 J时,增材连接试样的抗拉强度高达915 MPa左右,同时断口韧窝尺寸较大,材料塑韧性较优异.因此,在激光增材连接过程中进行分区组织调控,可实现连接件整体力学性能的显著提升.
Regional microstructure control of large thickness TC4 titanium alloy during direct laser deposition connection
In order to tackle the issue of microstructure coarsening and mechanical property degradation resulting from thermal accumulation effects of large-thickness titanium alloy components during direct laser deposition connection,this study focused on investigating the application of regional microstructure control as a potential solution.The variations of grain size and precipitation phase morphology at different positions of the large-scale component with laser power and scanning rate were analyzed.A regional microstructure control method of direct laser deposition connection components was developed.The results show that the adjustment of microstructure morphology by altering the laser power exhibits a relatively high sensitivity to parameters.In addressing the issue of microstructure coarsening caused by thermal accumulation during direct laser deposition connection,it is necessary to modulate the scanning rate to control the microstructure of the upper and middle sections of the sample.When the effective laser energy is 5.46×105 J,the tensile strength of the direct laser deposition connection sample reaches approximately 915 MPa,accompanied by relatively large size dimples,which indicates excellent plastic toughness of the material.Therefore,regional microstructure control in the direct laser deposition connection has guiding significance for optimizing process parameters and improving overall mechanical properties.

direct laser deposition connectionTC4 titanium alloyeffective laser energymicrostructureregional control

吕飞阅、王磊磊、高转妮、张家豪、黎一帆、李琳沁、占小红

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南京航空航天大学 材料科学与技术学院,南京 211106

激光增材连接 TC4钛合金 有效激光能量 微观组织 分区调控

国家自然科学基金

51975285

2024

中国有色金属学报
中国有色金属学会

中国有色金属学报

CSTPCD北大核心
影响因子:1.108
ISSN:1004-0609
年,卷(期):2024.34(4)
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