中国有色金属学报2024,Vol.34Issue(5) :1623-1635.DOI:10.11817/j.ysxb.1004.0609.2023-44590

基于元胞自动机方法与欧拉多相流技术的激光沉积IN718组织形貌模拟

Simulation of laser deposited IN718 structure morphology based on cellular automata method and Euler multiphase flow technique

石新升 董太宁 葛鸿浩 邹朋津 沈盟凯 张群莉 刘云峰 姚建华
中国有色金属学报2024,Vol.34Issue(5) :1623-1635.DOI:10.11817/j.ysxb.1004.0609.2023-44590

基于元胞自动机方法与欧拉多相流技术的激光沉积IN718组织形貌模拟

Simulation of laser deposited IN718 structure morphology based on cellular automata method and Euler multiphase flow technique

石新升 1董太宁 2葛鸿浩 1邹朋津 2沈盟凯 1张群莉 1刘云峰 1姚建华1
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作者信息

  • 1. 浙江工业大学 激光先进制造研究院,杭州 310014;浙江工业大学 特种装备制造与先进加工技术教育部/浙江省重点实验室,杭州 310014;浙江工业大学 机械工程学院,杭州 310014
  • 2. 杭州汽轮动力集团股份有限公司,杭州 310022
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摘要

为研究激光沉积过程中沉积层微观枝晶外延生长及转向机制,基于欧拉多相流技术与元胞自动机方法相结合,建立了激光沉积IN718二维熔化凝固模型;获得了沉积层温度场、流场以及微观凝固组织的演变过程,对比了模拟与实验所得沉积层枝晶外延生长区厚度,分析了顶部枝晶转向的机制.结果表明:温度场与流场相互影响,模型对沉积层厚度预测误差约为7.0%.沉积层顶部和中部晶体织构取向不同,枝晶的生长方向更偏向于局部热梯度方向,在沉积层顶部,局部热梯度的方向接近水平方向,枝晶的生长方向与局部热梯度偏角较小,因此,形成平行于激光扫描方向的枝晶区.

Abstract

In order to study the microscopic dendrite epitaxial growth and steering mechanism of the deposited layer during laser deposition,a two-dimensional melting and solidification model for laser deposition of IN718 was built based on the combination of Euler multiphase flow technique and cellular automata approach.The temperature field,flow field and the evolution of the microscopic solidification organization of the deposited layer were obtained,the thickness of the epitaxial growth zone of the dendrite in the deposited layer was compared between the simulations and the experiments,and the mechanism of the steering of the top dendrite was analyzed.The results show that the temperature field interacts with the flow field,and the model predicts the thickenss of the deposited layer with error of about 7.0%.The top and the middle of the deposition layer have different crystal weave orientations,and the growth direction of dendrites is more favorable to the direction of the local thermal gradient.At the top of the deposition layer,the direction of the local thermal gradient is close to horizontal direction,and the growth direction of the dendrites has a smaller deviation angle from the local thermal gradient,thus forming dendrite region parallel to the laser scanning direction.

关键词

激光沉积/组织模拟/欧拉多相流/元胞自动机/外延生长/转向枝晶

Key words

laser deposition/microstructure simulation/Euler multiphase/cellular automata method/epitaxial growth/steering dendrite

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基金项目

国家自然科学基金(52035014)

浙江省自然科学基金(LD22E050013)

浙江省"尖兵领雁"研发攻关计划(2022C01117)

出版年

2024
中国有色金属学报
中国有色金属学会

中国有色金属学报

CSTPCD北大核心
影响因子:1.108
ISSN:1004-0609
参考文献量8
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