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钒渣空白焙烧-碳酸氢钠浸出选择性提钒

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针对现有钒渣生产氧化钒工艺熟料浸出选择性差、浸出液杂质浓度高的问题,提出钒渣空白焙烧-碳酸氢钠浸出提钒新工艺,重点研究了焙烧温度、焙烧时间、钒渣粒度、碳酸氢钠浓度、浸出温度、浸出时间、熟料粒度、液固比对钒浸出率的影响规律,采用矿物解离分析仪(MLA)、扫描电镜(SEM)、能谱仪(EDS)等表征方法,分析了钒渣焙烧、浸出过程的物相和形貌变化特征.结果表明:钒渣空白焙烧过程中,钒主要与钙、锰结合生成焦钒酸钙锰,呈环状分布在氧化铁、铁板钛矿边缘;在焙烧温度930℃、焙烧时间120 min、碳酸氢钠浓度160 g/L、浸出温度95℃、浸出时间120 min、液固比(mL∶g)2∶1等条件下浸出,钒浸出率为94.03%;浸出液中钒38.83 g/L、硅0.21 g/L、铁0.08 g/L、磷0.08 g/L、钙0.02 g/L,锰、镁、铝、铬均<0.01 g/L,这表明浸出液中杂质浓度低,实现了熟料中钒的选择性浸出.碳酸化浸出液中的钙、锰、镁、铁、铝、磷、铬浓度低且理论上不富集,沉钒后的上层液可直接循环浸出熟料,省去废水处理工艺过程,避免水处理固废产生.
Selective extraction of vanadium from vanadium slag with blank roasting-sodium bicarbonate leaching process
In view of the problem of poor selectivity in clinker leaching and high impurity concentration in leaching solution with existing vanadium oxide extraction process from vanadium slag,a new process for vanadium extraction from vanadium slag by blank roasting and sodium bicarbonate leaching was proposed.The research mainly focused on the influences of roasting temperature,roasting time,particle size of vanadium slag,sodium bicarbonate concentration,leaching temperature,leaching time,particle size of clinker and liquid-solid ratios on leaching rate of vanadium.The phase and morphology changes of vanadium slag during the blank roasting and carbonation leaching process were analyzed with mineral liberation analyzer(MLA),scanning electron microscope(SEM)and energy disperse spectroscopy(EDS).The results show that during the blank roasting process of vanadium slag,vanadium mainly combines with calcium and manganese to form calcium-manganese pyrovanadate,which is distributed in a circular pattern at the edges of iron oxide and pseudobrookite.The leaching rate of vanadium is 94.03%when the roasting temperature is 930℃,roasting time is 120 min,concentration of NaHCO3 is 160 g/L,leaching temperature is 95℃,leaching time is 120 min and liquid-solid ratio(mL∶g)is 2∶1.The leaching solution contains V 38.83 g/L,Si 0.21 g/L,Fe 0.08 g/L,P 0.08 g/L,Ca 0.02 g/L,and Mn,Mg,Al,Cr<0.01 g/L,which means low impurity concentration,realizing selective leaching of vanadium from clinker.The carbonation leaching solution has low concentrations of Ca,Mn,Mg,Fe,Al,P and Cr,and theoretically does not enrich,the wastewater after vanadium precipitation can be directly used for leaching clinker,eliminating wastewater treatment processes and avoiding the generation of solid waste in water treatment.

vanadium slagblank roastingcarbonation leachingleaching rate of vanadium

付自碧、饶玉忠、汪超、韦林森

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攀钢集团研究院有限公司 钒钛资源综合利用国家重点实验室,攀枝花 617000

攀钢集团钒钛资源股份有限公司,攀枝花 617067

钒渣 空白焙烧 碳酸化浸出 钒浸出率

国家重点研发计划资助项目

2022YFC3901004

2024

中国有色金属学报
中国有色金属学会

中国有色金属学报

CSTPCD北大核心
影响因子:1.108
ISSN:1004-0609
年,卷(期):2024.34(9)