首页|高压辊磨机用硬质合金柱钉的磨损和断裂行为

高压辊磨机用硬质合金柱钉的磨损和断裂行为

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硬质合金柱钉性能的好坏直接影响高压辊磨机的使用寿命和生产效率,但关于柱钉的力学性能和使用性能的相互对应关系缺乏研究,导致在使用过程中缺乏硬质合金设计标准.本文通过研究柱钉硬度、抗弯强度和断裂韧性等性能特性对柱钉的耐磨性和抗断裂性能的影响规律,获得了破碎高硬石英岩的理想柱钉.结果表明:影响柱钉断裂数量的主要因素是断裂韧性,而非抗弯强度;随着断裂韧性从16.21 MPa∙m1/2增大至21.57 MPa∙m1/2,抗疲劳断裂能力提升,断裂数量百分比从3.77%降低至0.柱钉的磨损主要为磨粒磨损,随着硬度从HRA 86.2增大至HRA 88.3,抗磨损性能提升,磨损速率从7.92 μm/h降低至2.33 μm/h.对于石英含量高达64.23%、单轴压缩抗压强度达159 MPa的矿石破碎,当柱钉的硬度达到HRA 87.8、断裂韧性达到19.55 MPa∙m1/2时,能有效抑制柱钉的磨损和断裂.
Wear and fracture behavior of cemented carbide column nails for high-pressure roller mills
The good or bad performance of cemented carbide column nail directly affects the service life and productivity of high-pressure roller mill,but there is a lack of research on the inter-correspondence between the mechanical properties of the column top and the performance in use,which leads to the lack of cemented carbide design standards in the process of use.In this paper,the ideal column nail for crushing high hard quartzite was obtained by studying the influence law of performance characteristics such as hardness,bending strength and fracture toughness of column nail on the wear resistance and fracture resistance of column top.The results show that the main factor affecting the fracture number of column nail is fracture toughness rather than bending strength,and as the fracture toughness increases from 16.21 MPa∙m1/2 to 21.57 MPa∙m1/2,the resistance to fatigue fracture improves,and the fractures number percentage decreases from 3.77%to 0.The wear of the column nail is mainly abrasive grain wear,and as the hardness increases from HRA 86.2 to HRA 88.3,the wear resistance improves and the wear rate decreases from 7.92 μm/h to 2.33 μm/h.For the ore crushing with quartz content as high as 64.23%and uniaxial compressive strength of 159 MPa,the wear and fracture of the column nail could be effectively suppressed when the hardness of the column nail reaches HRA 87.8 and the fracture toughness reaches 19.55 MPa∙m1/2.

high-pressure roller millcemented carbidecolumn nailsabrasive wearfatigue fracture

瞿铁、李詠侠、伏坤、邹丹、成会朝、王亚强、周建华

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中信重工机械股份有限公司 矿山重型装备国家重点实验室,洛阳 471003

湖南博云东方粉末冶金有限公司,长沙 410205

中南大学 粉末冶金国家重点实验室,长沙 410083

高压辊磨机 硬质合金 柱钉 磨粒磨损 疲劳断裂

2024

中国有色金属学报
中国有色金属学会

中国有色金属学报

CSTPCD北大核心
影响因子:1.108
ISSN:1004-0609
年,卷(期):2024.34(10)