中国铸造装备与技术2024,Vol.59Issue(5) :40-44.DOI:10.3969/j.issn.1006-9658.2024.05.008

基于3D打印技术的水轮机整铸转轮铸造技术

Hydraulic turbine whole casting runner casting technology based on 3D printing technology

马斌 李永新 李文定 李昆 李彩虹
中国铸造装备与技术2024,Vol.59Issue(5) :40-44.DOI:10.3969/j.issn.1006-9658.2024.05.008

基于3D打印技术的水轮机整铸转轮铸造技术

Hydraulic turbine whole casting runner casting technology based on 3D printing technology

马斌 1李永新 1李文定 1李昆 1李彩虹1
扫码查看

作者信息

  • 1. 共享铸钢有限公司,宁夏银川 750021
  • 折叠

摘要

整铸转轮产品工作载荷大、应力高,对铸件内在质量要求严格.因产品结构复杂、操作空间小等结构特点,造成转轮成型困难、尺寸控制难度大;同时产品具有热节多、补缩困难等缺点,在铸造过程中易产生紊流、夹渣不易上浮等问题.针对以上难点研发出一套采用3D打印砂芯的转轮整体铸造技术,通过合理的冒口和浇注系统设计,采用先进的MAGMA仿真模拟软件,分析和优化了转轮铸造工艺,解决了铸造过程补缩和夹渣问题;通过3D打印精确成型,保证转轮的尺寸精度.铸件的实际检测结果表明,各项指标均符合要求.

Abstract

The working load and stress of the whole casting runner products are large,and the internal quality requirements of the castings are strict.Due to the structural characteristics of the product such as complex structure and small operation space,it is difficult to form the runner and control the size.At the same time,the product has many shortcomings such as hot knots and difficult shrinkage,and is prone to turbulence in the casting process,and slag inclusion is not easy to float.In view of the above difficulties,a set of 3D printing sand core runner integral casting technology was developed,through the reasonable design of riser and gating system,and the advanced MAGMA simulation software was used to analyze and optimize the runner casting process,and solve the problems of shrinkage and slag inclusion in the casting process.Through 3D printing,the dimensional accuracy of the runner is guaranteed.The actual test results of the castings show that all the indicators meet the requirements.

关键词

水轮机转轮/铸造工艺/3D打印/数值模拟

Key words

Turbine runner/Casting process/3D printing/Numerical simulation

引用本文复制引用

出版年

2024
中国铸造装备与技术
济南铸造锻压机械研究所有限公司 中国机械工程学会

中国铸造装备与技术

影响因子:0.195
ISSN:1006-9658
段落导航相关论文