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静压转台导轨油膜静态性能分析与优化

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为解决大型重载静压转台承载性能不足的问题,以ZT45SW型转台底座导轨油垫为研究对象,针对测试过程中油膜无法浮起的现象,设计了扇形、圆形、回形、双回形4 种油腔,基于FLUENT仿真分析,研究了不同工况对4 种油膜的静态性能(承载力、刚度、最大温升、平均温升)的影响规律,确定了各油垫适用的工况.综合对比,双回形腔油膜的静态性能最佳,基于响应面法对油腔结构尺寸优化后,减小了油膜压力集中的现象,提高了油膜静态性能;通过实验验证了仿真模型的准确性.
Static Performance Analysis and Optimization of Oil Film on Guideway of Hydrostatic Turntable
In order to solve the problem of insufficient load capacity of large-scale heavy-duty hydrostatic turntable,taking the oil pad of ZT45SW turntable base guideway as the research object,aiming at the phe-nomenon that the oil film can not float during the test,four kinds of oil recess shapes,namely fan,circular,ring and double-ring,were designed.Based on the FLUENT simulation analysis,the influence laws of dif-ferent working conditions on the static performance(load capacity,stiffness,maximum temperature rise and average temperature rise)of the four kinds of oil films were studied,and the applicable working conditions of the oil pads in each oil recess were determined.By comprehensive comparison,the static performance of the oil film with double-ring cavities was the best.After optimizing the structural size of the recess based on response surface method,the phenomenon of oil film pressure concentration was reduced and the static per-formance of oil film is improved.The accuracy of the simulation model was verified by experiments.

large-scale heavy-duty hydrostatic turntablehydrostatic oil filmoil recess structurestatic per-formanceresponse surface

管旭、张浩、沐春华

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南京工业大学机械与动力工程学院,南京 211816

大型重载静压转台 静压油膜 油腔结构 静态性能 响应面

江苏省科技成果转化专项资金资助项目

BA2017099

2024

组合机床与自动化加工技术
大连组合机床研究所 中国机械工程学会生产工程分会

组合机床与自动化加工技术

CSTPCD北大核心
影响因子:0.671
ISSN:1001-2265
年,卷(期):2024.(2)
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