首页|曲轴车削刀具磨损因素交互效应与优化

曲轴车削刀具磨损因素交互效应与优化

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为有效减缓刀具磨损并尽可能地提高加工效率,采用Box-Behnken响应面与多元非线性回归相结合的方法,分析切削参数效应的显著性及交互作用机理,并拟合含有交互效应的刀具磨损回归方程;基于NSAG-Ⅱ算法,以切削参数为设计变量,刀具磨损回归方程和加工效率方程作为多目标优化函数,优化切削参数以实现减小刀具磨损速度的目的.结果表明,进给量与主轴转速间存在显著的正向交互效应,建立的刀具磨损回归方程在95%的置信区间内的最大拟合差值不超过0.000 6,优化结果与数值模拟结果的误差不超过2%,可有效降低刀具磨损.
Interaction Effect and Optimization of Tool Wear Factors in Crankshaft Turning
To mitigate tool wear effectively and improve machining efficiency as much as possible,the sig-nificance and interaction mechanism of cutting parameter effects were analyzed by combining Box-Behnken response surface and multivariate nonlinear regression,and the regression equation of tool wear with interac-tion effect was fitted.Based on the NSAG-Ⅱ algorithm,the cutting parameters are used as design varia-bles,and the tool wear regression equation and the machining efficiency equation are used as multi-objec-tive optimization functions to optimize the cutting parameters to achieve the purpose of reducing the tool wear speed.The results show that there is a significant positive interaction effect between feed rate and spindle speed.The maximum fitting difference of the established tool wear regression equation in the 95%confidence interval does not exceed 0.000 6,and the error between the optimization result and the numeri-cal simulation result does not exceed 2%,which can effectively reduce tool wear.

crankshaft turningtool wearinteraction effectNSAG-Ⅱ algorithm

王艳平、莫秋云、李乐、林升垚、王思远

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桂林电子科技大学 机电工程学院,广西 541004

桂林电子科技大学 广西制造系统与先进制造技术重点实验室,广西 541004

桂林福达股份有限公司,广西 541004

曲轴车削 刀具磨损 交互效应 NSAG-Ⅱ算法

桂林福达曲轴有限公司委托项目

CD22111X

2024

组合机床与自动化加工技术
大连组合机床研究所 中国机械工程学会生产工程分会

组合机床与自动化加工技术

CSTPCD北大核心
影响因子:0.671
ISSN:1001-2265
年,卷(期):2024.(2)
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