组合机床与自动化加工技术2024,Issue(2) :160-163,168.DOI:10.13462/j.cnki.mmtamt.2024.02.033

基于Transformer的陶瓷轴承表面缺陷检测方法

Ceramic Bearing Surface Defect Detection Method Based on Transformer

安冬 胡荣华 王丽艳 邵萌 李新然 刘则通
组合机床与自动化加工技术2024,Issue(2) :160-163,168.DOI:10.13462/j.cnki.mmtamt.2024.02.033

基于Transformer的陶瓷轴承表面缺陷检测方法

Ceramic Bearing Surface Defect Detection Method Based on Transformer

安冬 1胡荣华 1王丽艳 1邵萌 1李新然 1刘则通1
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作者信息

  • 1. 沈阳建筑大学机械工程学院,沈阳 110168
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摘要

针对传统机器视觉检测方法中,由于陶瓷轴承滚动体表面曲率大、对比度低,表面成像模糊导致后续缺陷检测精度低的问题,提出一种基于Transformer的超分辨率残差网络.首先,网络使用残差学习策略,通过预测模糊图像与清晰图像之间的差值,实现超分辨率任务;其次,在网络上前端插入通道注意力模块和空间注意力模块并改进L2 多头自注意力模块,以增强图像纹理、改善梯度爆炸问题;最后,针对超分辨率重建任务,提出一种两阶段训练策略优化训练过程.自建陶瓷轴承表面缺陷数据集上的大量实验结果表明,所提出网络模型在客观指标与主观评价上均优于MSESR-GAN、VSDR等超分辨率算法,重建图像SSIM为0.939,PSNR为36.51 dB.

Abstract

A Transformer based super-resolution residual network is proposed for the problem of low accu-racy of subsequent defect detection due to blurred surface imaging caused by large curvature and low con-trast of ceramic bearing roller surface in traditional machine vision inspection methods.Firstly,the network uses a residual learning strategy to achieve the super-resolution task by predicting the difference between blurred and clear images;Secondly,a channel attention module and a spatial attention module are inserted in the front end of the network and the L2 multi-head self-attention module is improved to enhance the image texture and improve the gradient explosion problem;Finally,a two-stage training strategy is proposed to op-timize the training process for the super-resolution reconstruction task.The extensive experimental results on the self-built ceramic bearing surface defect dataset show that the proposed network model outperforms su-per-resolution algorithms such as MSESRGAN and VSDR in both objective metrics and subjective evalua-tion,with a reconstructed image SSIM of 0.939 and PSNR of 36.51 dB.

关键词

Si3N4陶瓷轴承/超分辨率重建/Transformer/图像恢复/图像增强

Key words

Si3N4 ceramic bearing/super-resolution reconstruction/Transformer/image restoration/imge enhancement

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基金项目

国家自然科学基金面上项目(51975130)

辽宁省教育厅项目(LJKMZ20220915)

出版年

2024
组合机床与自动化加工技术
大连组合机床研究所 中国机械工程学会生产工程分会

组合机床与自动化加工技术

CSTPCD北大核心
影响因子:0.671
ISSN:1001-2265
参考文献量4
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