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精密导向膜片设计与优化

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针对微振动模拟器中精密导向机构行程小、精度高的要求,提出了一种具有精密导向作用的柔性膜片.首先,基于柔度矩阵法对柔性膜片的轴向与径向柔度进行建模;其次,基于柔性膜片的结构参数对其轴向和径向柔度进行参数化分析;接着,以高轴向柔度、高轴向/径向柔度比和低应力为目标,建立了优化设计模型,并对其进行优化,优化结果表明轴向柔度优化率为233%,轴向/径向柔度比优化率为172%,最大应力优化率为32%.优化后柔性膜片的各目标性能都得到较大提升;最后,通过有限元分析与实验进行验证.有限元分析与实验结果相对于理论分析的相对误差分别为6.7%和7.8%.理论分析与优化方法为柔性膜片提供了一个简单有效的设计思路.
Precision Guide Diaphragm Design and Optimization
A flexible diaphragm with precision guidance is proposed for the requirements of small stroke and high accuracy of the precision guidance mechanism in micro-vibration simulators.First,the axial and radial flexibility of the flexible diaphragm is modeled based on the flexibility matrix method;Second,the axial and radial flexibility of the flexible diaphragm is parametrically analyzed based on the structural pa-rameters of the flexible diaphragm;Then,an optimized design model was established with the objectives of high axial flexibility,high axial/radial flexibility ratio and low stress.The optimization results show that the optimization rate of axial flexibility is 233%,the optimization rate of axial/radial flexibility ratio is 172%,and the optimization rate of maximum stress is 32%.The performance of the flexible diaphragm is greatly improved in each target after optimization;Finally,finite element analysis and experiment are used for veri-fication.The relative errors of the finite element analysis and experimental results relative to the theoretical analysis are 6.7% and 7.8%,respectively.The theoretical analysis and optimization method provide a sim-ple and effective design idea for the flexible diaphragm in this paper.

precision guidanceflexible diaphragmsflexibility matrixfinite element analysis

周洪海、秦超、徐振邦、王学问、巩浩、陈洋

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中国科学院长春光学精密机械与物理研究所,长春 130033

中国科学院大学,北京 100049

中国科学院空间光学系统在轨制造与集成系统重点实验室,长春 130033

精密导向 柔性膜片 柔度矩阵 有限元分析

国家自然科学基金重点项目

62235018

2024

组合机床与自动化加工技术
大连组合机床研究所 中国机械工程学会生产工程分会

组合机床与自动化加工技术

CSTPCD北大核心
影响因子:0.671
ISSN:1001-2265
年,卷(期):2024.(4)
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