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基于仿真的构架车间瓶颈识别与人工资源配置优化

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需要生产多种类型构架的复杂车间,在瓶颈工序快速准确识别、人工资源精确配置上存在不合理的问题,提出了一种基于仿真的构架车间瓶颈工序识别与人工资源配置优化的方法.首先,对车间进行细致调研,基于Factory Simulation软件建立仿真模型,实现准确模拟现实车间的生产;其次,对仿真模型输出结果中的设备利用率、在制品数量等关键参数进行特征分析,系统地识别瓶颈工序,根据工序特性做出瓶颈优化方案;然后,基于Java语言构建模拟退火算法,设置目标为最小化人工资源配置总数和最小化计划完成总时间,对人工资源配置方案进行优化;最后,验证并确定最终的优化方案.
Simulation Based Bottleneck Identification and Optimization of Human Resource Allocation in Bogie Frame Workshop
A simulation based method for identifying bottleneck processes and optimizing human resource allocation in complex workshops that require the production of multiple types of bogie frame is proposed,as there are unreasonable issues with fast and accurate identification of bottleneck processes and precise alloca-tion of human resources.Firstly,conduct a detailed investigation of the workshop,a simulation model was established based on Factory Simulation software to accurately simulate the production of a real workshop;Next,perform feature analysis on key parameters such as equipment utilization and WIP quantity in the out-put of the simulation model.Systematically identify bottleneck processes and make bottleneck optimization plans based on process characteristics;Then,the Simulated annealing algorithm is constructed based on Java language,and the goal is to minimize the total number of human resources allocation and the total time to complete the plan,so as to optimize the human resources allocation scheme;Finally,verify and determine the final optimization plan.

workshop simulationFactory Simulationbottleneck identificationallocation of human re-sourcessimulated annealing

舒云聪、朱海平、沈继统、閤泰梓、吴向阳、刘念祖

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华中科技大学机械科学与工程学院,武汉 430074

中车青岛四方机车车辆股份有限公司,青岛 266111

车间仿真 Factory Simulation 瓶颈识别 人工资源配置 模拟退火

国家重点研发计划

2023YFB3307900

2024

组合机床与自动化加工技术
大连组合机床研究所 中国机械工程学会生产工程分会

组合机床与自动化加工技术

CSTPCD北大核心
影响因子:0.671
ISSN:1001-2265
年,卷(期):2024.(6)