首页|气力自动清屑夹具设计及清屑效果分析

气力自动清屑夹具设计及清屑效果分析

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针对大批量、结构不同的非异形零件,为提高机械零件的加工效率,配合数控加工中心上下料机械手,设计了一款低成本、结构简单、定位精准、适用性强的自动清屑夹具,包括定位装置设计、夹紧机构设计、清屑气路设计.通过对铣削力和夹紧力的分析,在保证定位精度和稳定性的前提下,提高了夹具的适用范围和可行性.利用SolidWorks建立夹具三维模型,应用Fluent-EDEM气固耦合,对3 种不同结构气路和切屑颗粒进行仿真,并优化了气路截面.结合气流迹线图、出口气流流速、外流场颗粒运动状态分析,结果表明,带集气腔的矩形气路,出口气流速度均匀,气流场稳定,0.5s内切屑清除效率达到99.35%.仿真结果可为气力清屑夹具的优化设计提供参考依据.
Pneumatic Automatic Scrap Removal Fixture Design and Scrap Removal Effect Analysis
In order to improve the processing efficiency of mechanical parts for non-special-shaped parts with large quantities and different structures,a low-cost,simple structure,accurate positioning and strong applica-bility automatic scrap removal fixture is designed with the loading and unloading manipulator of CNC machi-ning center.It includes the design of positioning device,clamping mechanism and scrap removal gas path.Through the analysis of milling force and clamping force,the versatility and feasibility of the fixture are im-proved under the premise of ensuring the positioning accuracy and stability.The three-dimensional model of the fixture was established by SolidWorks,and the gas-solid coupling of Fluent-EDEM was used to simulate the gas path and chip particles of three different structures,and the gas path section was optimized.According to the analysis of the airflow trace diagram,the outlet airflow velocity and the particle motion state of the ex-ternal flow field,the results show that the rectangular gas path with the gas collecting cavity has uniform out-let airflow velocity and stable airflow field,and the scrap removal efficiency reaches 99.35%within 0.5 s.The simulation results can provide a reference for the optimization design of pneumatic scrap removal fixture.

fixtureautomatic scrap removalgas pathgas-solid coupling

宫翔、高云丽、张万明、张鹏程、孙迎建

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河北水利电力学院机械工程系,沧州 061000

河北水利电力学院河北省工业机械手控制与可靠性技术创新中心,沧州 061000

河北水利电力学院电气自动化系,沧州 061000

夹具 自动清屑 气路 气固耦合

河北省教育厅科学研究资助项目沧州市科协科技创新课题项目

ZC2022030CZKX2024424

2024

组合机床与自动化加工技术
大连组合机床研究所 中国机械工程学会生产工程分会

组合机床与自动化加工技术

CSTPCD北大核心
影响因子:0.671
ISSN:1001-2265
年,卷(期):2024.(7)
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