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大重合度直齿轮动载特性分析

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针对大重合度直齿轮啮合齿数与普通直齿轮间的差异性变化,以一对大重合度直齿轮和普通直齿轮为研究对象,通过有限元法求解齿轮时变啮合刚度,建立大重合度直齿轮啮合耦合型动力学模型,利用Newmark-β时域积分求解齿轮系统动态响应,对其进行时频域分析并与普通直齿轮进行对比,获得了大重合度直齿轮在不同转速、误差影响下的动载系数变化规律.结果表明,大重合度直齿轮啮合刚度与普通齿轮有较大差异,其动态响应结果波动幅值较普通直齿轮有明显降低,提升了系统稳定性;大重合度直齿轮动载系数与普通直齿轮相比有明显下降,并且随着转速的升高和误差的增大出现不同程度的增加,其中在共振转速区域范围内增幅明显.
Dynamic Load Characterization of High Contact Ratio Spur Gears
Aiming at the differential change between the number of meshing teeth of high contact ratio spur gears and ordinary spur gears,a pair of high contact ratio spur gears and ordinary spur gears are studied,through the finite element method to solve the time-varying mesh stiffness of the gears,the establishment of high contact ratio spur gears mesh-coupled dynamics model,the use of the Newmark-β time-domain inte-gral to solve the dynamic response of the gear system,the time-frequency domain analysis and comparison with the ordinary spur gears,to get the dynamic load coefficient change rule of high contact ratio spur gears under the influence of different rotational speeds and errors.The results show that the high contact ratio spur gear meshing stiffness and ordinary gears have a big difference,its dynamic response results in fluctuation amplitude compared with ordinary spur gears have significantly reduced,improve the stability of the sys-tem;the dynamic load coefficient of the high contact ratio spur gears decreases significantly compared with that of the ordinary spur gears and increases to a different extent with the rise of the rotational speed and the increase of the error,of which the increase is obvious in the resonance rotational speed range.

high contact ratio spur gearstime-varying meshing stiffnessdynamic characteristicsdynamic load factor

尚俊、章翔峰、周建星、王海伟、刘义

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新疆大学机械工程学院,乌鲁木齐 830017

西北工业大学陕西省机电传动与控制工程实验室,西安 710072

陕西法士特齿轮有限责任公司,西安 710119

大重合度直齿轮 时变啮合刚度 动态特性 动载系数

新疆维吾尔自治区自然科学基金项目新疆维吾尔自治区重点研发项目陕西省重点研发计划项目

2021D01C0502022B01017-12021ZDLGY12-03

2024

组合机床与自动化加工技术
大连组合机床研究所 中国机械工程学会生产工程分会

组合机床与自动化加工技术

CSTPCD北大核心
影响因子:0.671
ISSN:1001-2265
年,卷(期):2024.(9)
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