组合机床与自动化加工技术2024,Issue(10) :5-11.DOI:10.13462/j.cnki.mmtamt.2024.10.002

非圆齿扇齿条副齿面接触应力分析及仿真

Non-Circular Gear and Rack Contact Stress Analysis and Simulation

丁国龙 王亚涛 李天一
组合机床与自动化加工技术2024,Issue(10) :5-11.DOI:10.13462/j.cnki.mmtamt.2024.10.002

非圆齿扇齿条副齿面接触应力分析及仿真

Non-Circular Gear and Rack Contact Stress Analysis and Simulation

丁国龙 1王亚涛 1李天一1
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作者信息

  • 1. 湖北工业大学现代制造质量工程湖北省重点实验室,武汉 430068
  • 折叠

摘要

针对汽车转向器摇臂轴非圆齿扇的工作齿面易发生磨损、点蚀甚至断裂等现象,围绕非圆齿扇齿条副的齿面接触应力理论建模与有限元仿真分析开展研究,提出一种非圆齿扇齿条副接触应力理论计算模型,研究齿扇齿宽B、齿条压力角α和齿扇锥角φ等几何参数对齿面接触应力的影响规律;将非圆齿扇齿条副三维参数化建模与齿面动态啮合有限元仿真分析集成,提出一种非圆齿扇齿条副接触应力参数化、全流程仿真分析计算方法.预期为汽车转向器非圆齿扇齿条副的设计分析提供理论和方法指导.

Abstract

Aiming at the phenomenon that the working tooth surface of the non-circular fan of the rocker arm shaft of automobile steering gear is prone to wear,pitting and even breaking,the theoretical modeling and fi-nite element simulation of the contact stress of the tooth surface of the non-circular fan rack pair are studied.A theoretical calculation model for the contact stress of the non-circular rack and pinion pair is proposed,and the influence of geometrical parameters such as the width B of the rack,the pressure angle α of the rack and the cone angle φ of the rack on the contact stress of the tooth surface is studied.By integrating the three-di-mensional parametric modeling of the non-circular rack and pinion with the dynamic meshing finite element simulation analysis of the tooth surface,a parametric and whole-process simulation analysis method of the contact stress of the non-circular rack and pinion is proposed.It is expected to provide theoretical and methodi-cal guidance for the design and analysis of the non-circular rack and pinion pair of automotive steering gear.

关键词

非圆齿扇齿条副/齿面接触应力/动态啮合仿真

Key words

non-circular gear rack pair/tooth contact stress/dynamic meshing simulation

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基金项目

湖北省技术创新专项项目(2019AAA069)

湖北省重点研发计划项目(2022AAA004)

湖北省科技重大专项项目(2023BAA010-3)

出版年

2024
组合机床与自动化加工技术
大连组合机床研究所 中国机械工程学会生产工程分会

组合机床与自动化加工技术

CSTPCD北大核心
影响因子:0.671
ISSN:1001-2265
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