组合机床与自动化加工技术2024,Issue(12) :169-174.DOI:10.13462/j.cnki.mmtamt.2024.12.032

金属嵌入件装配缺陷视觉检测技术研究

Research on Vision Detection Technology for Defects in Display Backplate Embedded Component Assembly

高岩 方成刚
组合机床与自动化加工技术2024,Issue(12) :169-174.DOI:10.13462/j.cnki.mmtamt.2024.12.032

金属嵌入件装配缺陷视觉检测技术研究

Research on Vision Detection Technology for Defects in Display Backplate Embedded Component Assembly

高岩 1方成刚1
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作者信息

  • 1. 南京工业大学机械与动力工程学院,南京 211800
  • 折叠

摘要

针对目前显示器背板上金属嵌入件装配缺陷依赖人工目视检测、效率低、主观性大的问题,提出一种显示器背板金属嵌入件装配缺陷视觉检测方法.通过预处理方法得到高质量的装配区域图像,采用蜣螂优化算法(dung beetle optimizer,DBO)优化二维Otsu,分割出嵌入件,提取嵌入件的形状、位置特征并对特征进行归一化融合,输入到DBO-BP神经网络中,对装配缺陷进行识别.实验结果表明,该方法在数据集上准确率可达97.5%,在分割和分类问题上采用DBO优化的二维Otsu和BP神经网络表现均优于采用粒子群算法(particle swarm optimization,PSO)和遗传算法(genetic algorithm,GA)的优化.所提出的方法能够有效检测出装配后的缺陷,对工厂的噪声与光照条件变化有一定适应性,满足企业生产的实时要求.

Abstract

To address the issue of low efficiency and high subjectivity in manual visual inspection of metal insert assembly defects on display backplates,this paper proposes a visual inspection method for detecting assembly defects of metal inserts on display backplates.By using preprocessing techniques,high-quality im-ages of the assembly area are obtained,and the dung beetle optimizer ( DBO) is applied to optimize the two-dimensional Otsu method to segment the inserts.The shape and position features of the inserts are ex-tracted and normalized for fusion,and then input into the DBO-optimized BP neural network for defect rec-ognition.Experimental results show that this method achieves an accuracy of 97.5% on the dataset,and the performance of using DBO-optimized two-dimensional Otsu and BP neural network is superior to the opti-mization using particle swarm optimization ( PSO) and genetic algorithm ( GA) for both segmentation and classification problems.The proposed method can effectively detect assembly defects and is adaptable to factory noise and lighting condition changes,meeting the real-time requirements of enterprise production.

关键词

装配缺陷/二维Otsu/特征提取/DBO-BP神经网络

Key words

assembly defects/two-dimensional Otsu/feature extraction/DBO-BP neural network

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出版年

2024
组合机床与自动化加工技术
大连组合机床研究所 中国机械工程学会生产工程分会

组合机床与自动化加工技术

CSTPCD北大核心
影响因子:0.671
ISSN:1001-2265
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