首页|基于ANSYS的储氢气瓶快充温升流热固耦合模拟研究

基于ANSYS的储氢气瓶快充温升流热固耦合模拟研究

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以某款车用碳纤维全缠绕储氢气瓶为研究对象,基于ANSYS Workbench平台,充分考虑气瓶不同结构层的差异性和温度载荷分布不均匀性,进行了流热固耦合模拟计算分析.首先对气瓶快速充装过程内部气体流场进行三维数值模拟研究其温升规律,然后将流场计算结果加载到气瓶结构层进行稳态热分析,最后将流场及热分析结果均加载到气瓶结构层进行结构静力学分析.结果表明:当充装结束时,气瓶最高温度及碳纤维复合层受到的最大应力均出现在瓶尾封头和筒体的连接处;相较于内压引起的机械应力,温度载荷引起的热应力很小;机械应力与耦合应力数值相差不大,碳纤维复合层的机械应力略小于耦合应力,而铝合金内胆层由于膨胀系数大,温度载荷引起的压缩热应力抵消了一部分机械应力,使得耦合应力小于机械应力.
Study on Fluid-thermal-solid Coupling Numerical Simulation on the Temperature Rise of Hydrogen Storage Cylinder During Fast Filling Process Based on ANSYS
Taking a vehicle carbon fiber fully-wound hydrogen storage cylinder as the research object,based on the ANSYS workbench platform,the difference of the cylinder structure layer and the uneven distribution of temperature load are fully considered,and the fluid-thermal-solid coupling numerical simulation and analysis are carried out.The specific method is to firstly carry out 3D numerical simulation of the gas flow field inside the cylinder during the fast filling process to study the law of temperature rise,then load the flow field calculation results into the cylinder structural layer for steady-state thermal analysis,and finally load both the flow field and thermal analysis results into the cylinder structural layer for structural static analysis.The results show that the maximum temperature of the cylinder and the maximum stress on the carbon fiber composite layer appear at the connection between the end head and the cylinder when the filling is finished.The thermal stress caused by the temperature load is small compared with the mechanical stress caused by the internal pressure.The difference between the mechanical stress and the coupling stress is not large,and the mechanical stress on the carbon fiber composite layer is slightly smaller than the coupling stress,while the thermal stress caused by the temperature load on the aluminum alloy liner layer is partly offset by the mechanical stress due to the large expansion coefficient,making the coupling stress smaller than the mechanical stress.

carbon fiber fully wound hydrogen storage cylindertemperature rise during fast fillingfluid-thermal-solid coupling

杨刚、欧晨希、陈新辉、黄思

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广东省特种设备检测研究院,广东 佛山 528000

华南理工大学机械与汽车工程学院,广东 广州 510641

碳纤维全缠绕储氢气瓶 快充温升 流热固耦合

国家市场监督管理总局科技项目&&

2020MK8022022CNAS14

2024

真空
中国机械工业集团公司沈阳真空技术研究所

真空

CSTPCD
影响因子:0.926
ISSN:1002-0322
年,卷(期):2024.61(3)
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