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含呼吸裂纹的旋转扭型变截面叶片的动态接触特性

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航空发动机叶片经常发生裂纹故障失效,从而引发一系列事故。以往的研究主要集中在裂纹引起的非线性振动上,而裂纹呼吸过程中裂纹表面的接触状态往往被忽略。然而,考虑裂纹表面的接触行为是非常重要的,因为它会导致裂纹叶片的非线性振动。为了进一步研究裂纹诱发非线性振动的机理,本文提出了一种基于自编非协调六面体单元(SNCHE)的旋转叶片动态接触呼吸裂纹模型,并使用弹簧单元模拟呼吸效应。通过接触有限元模型验证了模型的有效性。此外,还研究了裂纹参数(裂纹深度和裂纹位置)及载荷参数(气动振幅和气动频率)对裂纹叶片动态接触特性的影响。在此基础上,提出了一个呼吸裂纹量化指标(BCQI)来表征呼吸裂纹的非线性水平。结果表明,在裂纹呼吸过程中,裂纹面从叶片侧面向裂纹尖端中心方向闭合。并且BCQI随裂纹深度、气动幅值和转速的增加而增大,随裂纹位置越靠近叶尖而减小。
Dynamic contact characteristics of a rotating twisted variable-section blade with breathing crack
Crack failures frequently occur in aero-engine blades which can trigger a cascade of accidents.Previous studies have primarily focused on crack-induced nonlinear vibration,and the contact state of the crack surfaces during crack breathing is often neglected.However,it is important to consider the contact behavior of the crack surfaces as it is responsible for generating nonlinear vibrations.To further investigate the mechanism behind crack-induced nonlinear vibrations,a novel dynamic contact breathing crack model(DCBCM)for rotating blades is proposed based on the self-programmed incompatible hexahedral element(SNCHE).The breathing effect is simulated using spring elements.The proposed DCBCM is validated by the contact finite element model.Moreover,the effects of crack parameters(depth and location)and load parameters(aerodynamic amplitude and aerodynamic frequency)on the dynamic contact characteristics are investigated.Furthermore,a breathing crack quantification indicator(BCQI)is proposed to represent the nonlinear level of breathing crack.The results indicate that the crack may close from the sides of the blade toward the center of the crack front during crack breathing.Besides,the BCQI increases with the increase of crack depth,aerodynamic amplitude,and rotational speed;while decreases as the crack moves closer to the blade tip.

breathing crackdynamic contact characteristicsrotating bladenonlinear dynamicincompatible hexahedral element

汪伟伟、马辉、赵晨光、吴志渊、王洪基

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School of Mechanical Engineering and Automation,Northeastern University,Shenyang 110819,China

Key Laboratory of Vibration and Control of Aero-propulsion Systems,Ministry of Education,Northeastern University,Shenyang 110819,China

Wuhan Lotus Cars Co.,Ltd.,Wuhan 430024,China

State Key Laboratory of Mechanical System and Vibration,Shanghai Jiao Tong University,Shanghai 200240,China

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呼吸裂纹 动态接触特性 旋转叶片 非线性动力学 非协调六面体单元

国家自然科学基金中央高校基本科研业务费专项

11972112N2103024

2024

中南大学学报(英文版)
中南大学

中南大学学报(英文版)

CSTPCDEI
影响因子:0.47
ISSN:2095-2899
年,卷(期):2024.31(3)
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