首页|钨矿碱分解工艺制备仲钨酸铵全流程仿真计算

钨矿碱分解工艺制备仲钨酸铵全流程仿真计算

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以钨矿碱分解工艺制备仲钨酸铵全流程为对象,基于质量守恒、化学平衡、元素分配约束和指标约束等原理,构建钨矿配矿、磨矿、碱分解、脱磷、离子交换、除钼和蒸发结晶的热力学模型,进而根据各工序物料的迁移传递关系,应用MetCal软件平台,开发钨矿碱分解工艺制备仲钨酸铵全流程仿真计算系统,并采用典型工况下的实际值对模型计算的可靠性进行实例验证.研究结果表明:碱分解浓料中WO3和P质量分数计算值与实际值的相对误差分别为-5.755%和-12.195%,钨渣中WO3、P、Fe、Mn和Ca质量分数的相对误差分别为-2.026%、-5.439%、-14.819%、-14.971%和11.826%;脱磷后液中WO3和P质量分数的相对误差分别为5.513%和-7.692%,脱磷渣中WO3、P和Ca质量分数的相对误差分别为-5.834%、3.337%和7.113%;除钼后液中WO3和Mo质量分数的相对误差分别为-1.627%和-9.375%,除钼渣中WO3、Mo、S和Cu质量分数的相对误差分别为2.547%、-8.827%、8.686%和9.692%.
Simulation and calculation of whole process for preparing ammonium paratungstate by alkali decomposition of tungsten ore
Based on the principles of mass conservation,chemical balance,element distribution constraints and index constraints,the thermodynamic model of tungsten ore matching,grinding,alkali decomposition,dephosphorization,ion exchange,molybdenum removal and evaporative crystallization of the whole process of preparing ammonium paratungstate by alkali decomposition of tungsten ore was constructed.Then according to the migration and transfer relationship of materials in each process,a simulation calculation system for the whole process of preparing ammonium paratungstate through the alkali decomposition of tungsten ore was developed using the MetCal software.The reliability of the model calculation was also verified using actual production data under typical operating conditions.The results showed that the relative errors between calculated values and production data of WO3 and P mass fractions in the concentrated solution of alkali decomposition were-5.755%and-12.195%,respectively.The relative errors of WO3,P,Fe,Mn and Ca mass fractions in tungsten slag were-2.026%,-5.439%,-14.819%,-14.971%and 11.826%,respectively.The relative errors of the mass fractions of WO3 and P in the dephosphorization solution are 5.513%and-7.692%,respectively.While the relative errors of the mass fractions of WO3,P and Ca in the dephosphorization solution slag are-5.834%,3.337%and 7.113%,respectively.The relative errors of the mass fractions of WO3 and Mo in the solution after molybdenum removal are-1.627%and-9.375%,respectively.The relative errors of the mass fractions of WO3,Mo,S and Cu in the molybdenum removal slag are 2.547%,-8.827%,8.686%and 9.692%,respectively.

tungsten smeltingalkali decompositionwhole processsimulation calculationion exchange

龚丹丹、张勇、周红丽、钱汉麟、马爱顺、任嗣利、李明周

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江西理工大学 稀有稀土资源开发与利用省部共建协同创新中心,江西 赣州,341000

江西理工大学 资源与环境工程学院,江西 赣州,341000

崇义章源钨业股份有限公司,江西 崇义,341300

江西理工大学 材料冶金化学学部,江西 赣州,341000

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钨冶炼 碱分解 全流程 仿真计算 离子交换

江西省自然科学基金资助项目江西省自然科学基金资助项目江西省大学生创新创业训练项目江西省大学生创新创业训练项目江西理工大学博士启动基金资助项目江西省教育厅项目江西理工大学稀有稀土资源开发与利用省部共建协同创新中心专项基金课题

20224BAB20403720212BAB214024S202310407054202110407033jxxjbs19017GJJ190487JXUST-XTCX-2022-02

2024

中南大学学报(自然科学版)
中南大学

中南大学学报(自然科学版)

CSTPCD北大核心
影响因子:0.938
ISSN:1672-7207
年,卷(期):2024.55(1)
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