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强化重力分选机物料群粒度效应及迁移规律

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首先,以主要脉石矿物石英和代表性煤样为试验材料,分析了强化重力分选机中单物料群迁移对粒度属性的响应规律,探究了其粒度效应和分级效应;其次,阐明了物料群迁移过程和稳定-失稳机制;最后,明晰了分选过程中各粒级在精煤产品中空间分布与迁移规律,并探讨了强化重力场中双向介质耦合作用。研究结果表明:不同粒级物料群在强化重力场中对转动频率和反冲水压具有特定的响应规律,细粒级易富集于溢流,粗粒级易富集于底流,且粒度效应对粒径小于0。045 mm的颗粒空间分布影响更显著;强化重力场中分级效应明显,分离粒度为60~95μm,分级粒度为142。44~350。62μm;随转动频率和反冲水压增加,分级粒度逐渐降低;不同分级粒度下的分级效率对转动频率和反冲水压响应规律相似,但随分级粒度增加,分级效率逐渐降低;物料迁移过程包括沉积、分选和滞留3个阶段。物料在分选区内的迁移存在稳定-失稳现象,这归结于入料粒度及分选过程的不连续性;细粒煤各窄粒级精煤产率和灰分都随转动频率增加而降低,随反冲水压增加而升高,且中间粒级分选效果明显,细粒煤各粒级分选特性与单物料群分选中粒度效应和迁移规律相符合;强化重力分选机中存在明显的双向介质耦合作用,可以用来制备不同要求的精煤产品如超低灰煤等。
Particle size effect and migration regularity of material group in enhanced gravity separator
Firstly,the main gangue mineral quartz and representative coal were used as test materials,the response regularity of material migration to particle size properties in enhanced gravity separator was analyzed,and the particle size and classification effect were investigated. Secondly,the material migration process and the stabilisation-destabilisation mechanism in the separation zone were revealed. Finally,the spatial distribution and migration law of each narrow-grained class in the clean coal product were clarified,and the role of bi-directional medium coupling in the enhanced gravity field was explored. The results show that the material groups of different particle sizes have specific response regularity to the rotational frequency and backwash water pressure in the enhanced gravity separator. Fine particles are easily enriched in the overflow,while coarse particles are easily enriched in the underflow. The particle size effect is more significant for the spatial distribution of below 0.045 mm grain size. The classification effect in the enhanced gravity separator is obvious,the separation size ranges from 60 μm to 95 μm,and the classification size ranges from 142.44 μm to 350.62 μm. With the increases of rotational frequency and backwash water pressure,the classification size shows decreasing trend. The response regularity of classification efficiency to rotational frequency and backwash water pressure is similar for different classification sizes,but with the increase of classification size,the classification efficiency tends to decrease gradually. The migration process of materials in separation zone is divided into three stages,including deposition stage,sorting stage and retention stage. There is a stabilisation-destabilisation phenomenon in the migration process of materials in the separation zone,which is attributed to the heterogeneity of feed size and the discontinuity of sorting process. Fine-grained coal of each narrow-grained clean coal yield and ash reduce with the increase of rotational frequency,while increase with the increase of backwash water pressure,and the sorting effect of intermediate grains are significantly better. The separation characteristics of each particle size of fine coal are consistent with the grain is effect and migration rule in the separation of single material group. There is an obvious bi-directional medium coupling effect in the enhanced gravity separator,which can be used to prepare clean coal products with different requirements,such as ultra-low ash coal,etc.

enhanced gravity separatorparticle size effectclassification effectmigration regularitycoupling effect

张学彬、陶有俊、张岭、杨露、卢劲璇、时向前

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中国矿业大学煤炭加工与高效洁净利用教育部重点实验室化工学院,江苏徐州,221116

山东理工大学资源与环境工程学院,山东淄博,255000

强化重力分选机 粒度效应 分级效应 迁移规律 耦合作用

2024

中南大学学报(自然科学版)
中南大学

中南大学学报(自然科学版)

CSTPCD北大核心
影响因子:0.938
ISSN:1672-7207
年,卷(期):2024.55(11)