首页|多晶硅冷氢化反应器制造要点及大厚度镍基合金焊缝相控阵检测技术尝试

多晶硅冷氢化反应器制造要点及大厚度镍基合金焊缝相控阵检测技术尝试

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冷氢化反应器是多晶硅行业重要的压力容器设备,其使用的材料为UNS N08810 镍基合金,制造要求比较高.为确保该设备的使用和安全性能,对多晶硅冷氢化反应器的设备结构、材料以及制造过程中关键工序要点进行了归纳总结,并针对大厚度镍基合金焊缝采用相控阵超声检测进行了研究.虽然该技术检测结果与实际缺陷尺寸会有一定误差,但可用于企业内部焊缝质量的初步内控评价手段,实现焊缝射线检测工序的错峰,缓解射线检测资源的紧张,并为该技术替代射线检测的可能积累数据,提供参考.
The Key Points of Manufacturing Polycrystalline Silicon Cold Hydrogenation Reactor and the Attempt of Phased Array Detection Technology for Large Thickness Nickel-based Alloy Welds
Cold hydrogenation reactor is an important pressure vessel equipment in the polysilicon industry.The material used is UNS N08810 nickel-based alloy,and the manufacturing requirements are relatively high.In order to ensure the use and safety performance of the equipment,this paper summarizes the equipment structure,materials and key process points in the manufacturing process of polycrystalline silicon cold hydrogenation reactor,and studies the non-destructive testing method of phased array ultrasonic testing for large thickness nickel-based alloy welds.Although there will be a certain error between the detection results of this technology and the actual defect size,it can be used as a preliminary internal control evaluation method for the internal weld quality of the company,to realize the peak shifting of the weld radiographic inspection process,and to alleviate the shortage of radiographic inspection resources.It also provides a reference for the possible accumulation of data for this technology instead of radiographic testing.

cold hydrogenation reactorUNS N08810weldingcoarse grain weldphased array ultrasonic testing

苗俊军、郭仕建、张力、龙杰

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二重(镇江)重型装备有限责任公司,江苏 镇江 212000

冷氢化反应器 UNS N08810 焊接 粗晶焊缝 相控阵超声检测

2024

中国重型装备
中国第二重型机械集团公司 中国重型机械工业协会

中国重型装备

影响因子:0.083
ISSN:1674-0963
年,卷(期):2024.(4)