铸造2024,Vol.73Issue(12) :1674-1679.

MW级风电机组轮毂用QT400与QT450球墨铸铁关键服役性能对比

Comparison of High-Cycle Fatigue Properties of QT400 and QT450 Ductile Iron for MW Wind Turbine Wheel Hub

吴韬 姜依彤 陈光 帅栩 杨晨 龚潜海 毛鹏展 桂万元
铸造2024,Vol.73Issue(12) :1674-1679.

MW级风电机组轮毂用QT400与QT450球墨铸铁关键服役性能对比

Comparison of High-Cycle Fatigue Properties of QT400 and QT450 Ductile Iron for MW Wind Turbine Wheel Hub

吴韬 1姜依彤 2陈光 2帅栩 2杨晨 2龚潜海 3毛鹏展 4桂万元5
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作者信息

  • 1. 浙江机电职业技术大学,高性能金属材料研发及成型技术创新团队,浙江 杭州 310053;北京科技大学国家材料服役安全科学中心,北京 100083
  • 2. 浙江机电职业技术大学,高性能金属材料研发及成型技术创新团队,浙江 杭州 310053
  • 3. 浙江佳力风能技术有限公司,浙江 杭州 311241
  • 4. 浙江省冶金研究院有限公司,浙江 杭州 310015
  • 5. 北京科技大学国家材料服役安全科学中心,北京 100083
  • 折叠

摘要

MW级风电机组球墨铸铁轮毂是连接其三根叶片和主轴的重要受力部件.由于其经常在恶劣的环境下工作,并且需要承受高冲击力和低温环境的考验,同时需要满足上百米的高空服役长达15~20年不更换,所以研究其疲劳性能具有非常重要的意义.系统研究了风电机组球墨铸铁轮毂用QT400与QT450低温冲击韧性和高周疲劳性能,同时结合断口分析来研究其疲劳现象,找出疲劳失效的主要原因是球化的好坏,是影响球墨铸铁拉-拉疲劳寿命的关键因素.通过对风电轮毂运行过程中应力分布进行数值模拟,得出其应力分布规律,以期为其安全服役提供数据支撑.

Abstract

The ductile iron wheel of the MW wind turbine is an important stress component connecting its three blades and the main shaft.Because it often works in harsh environment,it needs to withstand the test of high impact force and low temperature environment,and it needs to serve for 15-20 years at an altitude of hundreds of meters without replacement,so it is of great significance to study its fatigue performance.In this paper,the low-temperature impact properties and high-cycle fatigue properties of QT400 and QT450 used for ductile iron blades of wind turbines are systematically studied,and the fatigue phenomenon is studied by combining fracture analysis to find out the main reasons for fatigue failure.Through the simulation of stress distribution in the operation of fan hub,the stress distribution law is obtained,which provides data support for its safe service.

关键词

球墨铸铁/风电机组轮毂/应力分布/低温冲击韧性/高周疲劳

Key words

ductile iron/wind turbine hub/stress distribution/low temperature shock/high cycle fatigue

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出版年

2024
铸造
沈阳铸造研究所 中国机械工程学会铸造分会

铸造

CSTPCD
影响因子:0.499
ISSN:1001-4977
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