首页|航空铝合金机匣铸件荧光渗透检测异常显像问题研究

航空铝合金机匣铸件荧光渗透检测异常显像问题研究

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在航空铝合金机匣铸件生产过程中,通常采用吹砂、人工抛磨方式对铸件表面进行清理以去除表面氧化皮、油污、粘砂等问题,保证铸件的外观质量。但是机匣铸件在热处理后经过荧光渗透检验时,出现异常显像问题,极大影响了铸件表面缺陷的判断。通过光学显微镜和扫描电镜对铸件荧光异常显像进行分析,确定铸件热处理后荧光显像异常的主要原因是吹砂和人工抛磨对铸件表面造成了损伤。通过调整吹砂工艺参数、调整铸件表面清理工序,最终解决了铝合金机匣铸件的荧光异常显像问题。
Research on Abnormal Imaging Problems in Fluorescence Detection of Aviation Aluminum Alloy Case Castings
In the production process of aluminum alloy aircraft case castings,sand blowing and mechanical polishing are usually used to clean the surface of the castings to remove surface oil stains,sand sticking and other issues,ensuring the appearance quality of the castings.However,during the fluorescence penetration inspection of the gearbox castings after heat treatment,abnormal imaging problems occurred,greatly affecting the judgment of surface defects in the castings.This article analyzed the abnormal fluorescence imaging of the castings through optical microscopy and scanning electron microscopy,and determined that the main reason for the abnormal fluorescence imaging of the castings after heat treatment was mechanical damage to the surface of the castings caused by the sand blowing and surface polishing.By adjusting the sand blowing process parameters and adjusting the casting surface cleaning process,the problem of the abnormal fluorescence imaging in the aluminum alloy casing castings after heat treatment was ultimately solved.

aluminum alloycase castingsfluorescence detectionblowing sandpolishing and grinding

蔡增辉、申发明、陈彦宏、崔岩峰

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中国航发哈尔滨东安发动机有限公司,黑龙江哈尔滨 150000

铝合金 机匣铸件 荧光渗透 吹砂 抛磨

2024

铸造
沈阳铸造研究所 中国机械工程学会铸造分会

铸造

CSTPCD
影响因子:0.499
ISSN:1001-4977
年,卷(期):2024.73(12)