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陶瓷型芯对含内腔钛合金铸件尺寸和质量的影响

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针对某环形钛合金铸件的狭窄U形槽结构,开展基于外置陶瓷型芯的铸件成形工艺研究,设计长短不同结构的专用陶芯,分析其对铸件尺寸与冶金质量影响,选取外置长陶芯的铸件观察关键位置成形质量以及界面反应α层分布.结果表明:在不影响铸件整体质量的情况下,采用外置陶芯的方法,U型槽内部铸瘤的风险由70%以上降至5%以下.放置长陶芯时,与陶芯接触的内壁面收缩量由-0.05 mm变为+0.08 mm,轮廓度均为正值,更贴合设计,整体壁厚减薄0.1 mm,径向收缩率增大约3.33%.长陶芯搭接的U型槽中α层仅分布在最底层与临近区域,厚度不超过400µm,长陶芯的双侧接触区α层几乎消失,与不放置陶芯或放置短陶芯相比,将长陶芯放置在特定的窄U型槽中铸件质量更好.
Effect of Ceramic Core on the Size and Quality of Annular Titanium Alloy Castings with Inner Groove
This article focused on the narrow U-shaped groove structure of a certain circular titanium al-loy casting,and conducted research on the casting forming process based on external ceramic cores.Special ceramic cores with different lengths and structures were designed to analyze their impact on the size and metallurgical quality of the casting.The casting with external long ceramic cores was selected to observe the key position forming quality and α-case of interface.The result showed that the risk of internal casting of U-shaped grooves has decreased from over 70%to less than 5%.When placing a long ceramic core,the shrinkage of the inner surface in contact with the core changed from-0.05 mm to+0.08 mm,resulting in a positive contour that better fits the expected value.The overall wall thickness was reduced by 0.1 mm,and the radial shrinkage rate increased by about 3.33%.The α-case was only distributed at the bottom and adja-cent areas in the U-shaped groove with long ceramic cores,overall thickness of which not exceeding 400 μm.The α-case of bilateral contact area with long ceramic core almost disappeared.Placing long ceramic cores in the specific narrow U-shaped groove yielded better casting quality compared to not placing a ce-ramic core or placing a short ceramic core.

ceramic coretitanium alloy castingsizequalityα-case

胡春阳、贾志伟、肖强伟、殷建峰、赵瑞斌、南海

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北京航空材料研究院股份有限公司,北京 100094

北京市先进钛合金精密成型工程技术研究中心,北京 100095

陶瓷型芯 钛合金铸件 尺寸 质量 α层

2024

铸造工程
上海市机械制造工艺研究所有限公司

铸造工程

影响因子:0.074
ISSN:1673-3320
年,卷(期):2024.48(3)