首页|基于超声调控浸润性的连续碳纤维复材3D打印研究

基于超声调控浸润性的连续碳纤维复材3D打印研究

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为解决 3D 打印连续碳纤维复合材料(continuous carbon fiber reinforced composites,C-CFRP)成型件内部空隙多、应力集中等缺陷,文章提出了基于熔融沉积技术的超声在线调控打印方法.探究了超声振幅在0 μm、10 μm、20 μm、30 μm、40 μm、50 μm时,C-CFRP丝的拉伸性能,以及超声振幅在0 μm、20 μm时,C-CFRP件的拉伸、弯曲性能;并通过超景深显微镜观测了 C-CFRP丝的横截面形貌,以及采用扫描电镜观察了 C-CFRP件断裂面的微观结构,最后对超声调控熔融树脂浸润纤维进行了机理分析.结果表明:C-CFRP丝的力学性能随着超声振幅的增加,先提高后降低,在20 μm振幅作用下,失效载荷值最大,为121 N,比无超声状态下提高了 16%;复材件在20 μm振幅作用下,比无超声状态下拉伸性能提高了 11%,弯曲性能提高了 23%,为高性能C-CFRP 3D打印技术的发展提供了参考.
Research on 3D printing of continuous carbon fiber composite materials based on ultrasonic control of infiltration
To solve the problem of continuous carbon fiber reinforced 3D printing composite(C-CFRP)parts,which have lots of defects such as excessive internal voids and stress concentration,an ultrasonic online controlled printing method based on fused deposition modeling technology was proposed in this paper.Firstly,the tensile properties of C-CFRP wire were studied under ultrasonic vibration,which the amplitude were 0 μm,10 μm,20 μm,30 μm,40 μm and 50 μm.And,the tensile and bending properties of C-CFRP specimens were discussed under ultrasonic vibration,which the amplitude were 0 μm and 20 μm.Secondly,the cross-sectional morphology of C-CFRP wire was observed through a super depth of field microscope,and the microstructure of the fracture surface of C-CFRP parts was observed using a scanning electron microscope.Finally,the mechanism of melt resin infiltration into the fiber by ultrasonic controlled was analyzed.The results indicate that the mechanical properties of C-CFRP wire were first increased and then decreased with the increase of ultrasonic amplitude value.And the maximum failure load value of C-CFRP wire was 121 N under the amplitude reach 20 μm,which was 16%higher than that in the absence of ultrasound.The tension properties and flexural properties of composite parts were improved by 11%and 23%,under the amplitude was 20 μm,compared to the absence of ultrasound.This article provides a reference for the development of high-performance C-CFRP 3D printing technology.

continuous carbon fiber compositesultrasonic control3D printingwettability

董传贺、孙晓宇、李旺鑫、贾睿昊、赵欣

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济南国科医工科技发展有限公司,山东济南 250000

哈尔滨理工大学荣成学院,山东威海 264200

济南广康医疗器械有限公司,山东济南 250000

连续碳纤维复合材料 超声调控 3D打印 浸润度

山东省自然科学基金

ZR2021QE264

2024

制造技术与机床
中国机械工程学会 北京机床研究所

制造技术与机床

CSTPCD北大核心
影响因子:0.264
ISSN:1005-2402
年,卷(期):2024.(1)
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