首页|镍基高温合金磨削出口毛刺的有限元分析

镍基高温合金磨削出口毛刺的有限元分析

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为揭示镍基高温合金磨削过程中出口毛刺的形成机理,文章建立了单颗PCBN磨粒高速磨削Inconel718 合金的二维模型,并验证了模型的可行性.运用仿真软件DEFORM-2D对磨削出口毛刺的形成过程进行了研究,将其形成过程分为了 8 个阶段,并在不同磨削条件下采用正交实验法分析了磨削速度、磨削深度、磨粒圆锥角和磨粒刃口半径对磨削出口毛刺的影响规律.研究表明:磨削出口毛刺的尺寸主要由毛刺宽度和高度组成,毛刺宽度和高度均对磨削深度比较敏感,磨削深度越大,毛刺的宽度和高度也越大.另外,磨削速度、磨粒顶锥角、磨粒刃口半径增大,毛刺宽度也随之增加,但毛刺高度对这 3 个参数不是很敏感.
Finite element analysis of outlet burr for grinding nickel-based superalloy
To reveal the formation mechanism of outlet burr during the grinding process of nickel-based superalloy,a two-dimensional finite element model of high-speed grinding of Inconel718 alloy with a single PCBN particle was established,and the feasibility of the model was verified.DEFORM-2D was used to study the outlet burr formation process,which was divided into eight periods.And the effects of grinding speed,grinding depth,abrasive particle cone angle and edge radius on the burr were analyzed by orthogonal experiment.The results show that the size of outlet burr is mainly composed of burr width and height,which are sensitive to the grinding depth.The greater the grinding depth,the greater the burr width and height.In addition,with the increase of grinding speed,abrasive particle cone angle and edge radius,the burr width also increases,but the burr height is insensitive to these three parameters.

nickel-based alloyabrasive grain grindingfinite element analysisoutlet burrorthogonal experiment

黄文科、曾鑫、周胜

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湖南工业大学机械工程学院,湖南 株洲 412007

高性能滚动轴承技术湖南省高校重点实验室,湖南 株洲 412007

镍基合金 磨粒磨削 有限元分析 出口毛刺 正交实验

国家自然科学基金资助项目湖南省教育厅科学研究项目优秀青年项目

1190211322B0584

2024

制造技术与机床
中国机械工程学会 北京机床研究所

制造技术与机床

CSTPCD北大核心
影响因子:0.264
ISSN:1005-2402
年,卷(期):2024.(2)
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