首页|基于增量式PID算法的香精施加系统设计

基于增量式PID算法的香精施加系统设计

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为解决加热不燃烧烟草制品生产过程中香精施加量无法根据薄片质量变化进行实时调控的问题,设计了一种基于增量式PID算法的香精施加系统。该系统由称重单元、螺杆泵、喷嘴、流量传感器等组成,通过称重单元实时获取薄片质量数据,根据理论计算模型确定香精施加量,基于增量式PID算法驱动螺杆泵定量输出香精至喷嘴中,利用流量传感器对香精施加量实时反馈,实现香精精准施加。验证结果表明,当薄片质量发生变化时,香精施加量可快速调整,最大超调量为1%,最长调整时间为1。8 s,系统具有较好的跟踪性能;施加量检测值与理论值的偏移率为0。23%~0。52%,施加量组内波动为3。11%~4。17%,系统可实现香精的准确、均匀、稳定施加。
Flavoring system design based on incremental PID algorithm
In order to solve the problem that the spray weight could not be adjusted and controlled according to the weight change of the tobacco sheet during the manufacturing process of heat-not-burn tobacco product in real time,a flavoring system was designed based on incremental PID algorithm.The flavoring system was composed of weig-hing unit,screw pumps,nozzles,and flow sensors.The weight of the tobacco sheet roll was obtained through the weighing unit in real time,then the spray weight was calculated according to the theoretical calculation model,and the screw pumps were driven to output target flow to the nozzles based on incremental PID algorithm,the real-time spray weight was got from the flow sensors,and at last tobacco flavor was sprayed on the tobacco sheet.The results showed that the spray weight could be adjusted and controlled according to the weight change of the tobacco sheet in real time,the maximum overshoot of the flavoring system was 1%,and the maximum adjustment time was 1.8 s,the system had good tracking performance.The deviation ratio of the spray weight was 0.23%~0.52%between the detection value and the theoretical value,the variation of the spray weight within samples was 3.11%~4.17%.It showed that the flavoring system could realize accurate,uniform and stable application.

heat-not-burn tobacco productincremental PID algorithmflavoring systemtobacco sheet

罗亮、师东方、朱鲜艳、宗东岳、王明辉、王鹏飞、金强、李朝建

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南通烟滤嘴有限责任公司 研发中心,江苏 南通 226001

江苏中烟工业有限责任公司 技术中心,江苏 南京 210019

加热不燃烧烟草制品 增量式PID算法 香精施加系统 薄片

中国烟草总公司科技重大专项江苏中烟工业有限责任公司科技项目江苏中烟工业有限责任公司科技项目江苏中烟工业有限责任公司科技项目

110201901008XX-08202205202232202233

2024

轻工学报
郑州轻工业学院

轻工学报

北大核心
影响因子:0.369
ISSN:2095-476X
年,卷(期):2024.39(2)
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