首页|A nonlinear dynamics method using multi-sensor signal fusion for fault diagnosis of rotating machinery

A nonlinear dynamics method using multi-sensor signal fusion for fault diagnosis of rotating machinery

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Deep mining abnormal information from operation data is a crucial step in fault diagnosis of equipment, and it holds significant importance for ensuring the efficient operation of rotating machinery. The nonlinear dynamics methods represented by multivariate multiscale entropy have shown good application effects in quantifying the fault characteristics of rotating machinery using multiple sensor signals. However, these methods essentially belong to the category of data-level fusion, which suffers from drawbacks such as poor real-time performance, limited capability to handle only similar types of sensors, and significant influence from sensor information. This paper develops a novel tool named enhanced hierarchical Poincare plot index (EHPPI), for extracting anomaly information from multi-source signals via feature-level fusion. Firstly, the Poincare plot index is extended to create the EHPPI, allowing for the extraction of information from signals at various frequency scales. Subsequently, EHHPI is utilized to extract information from all channel signals. Ultimately, we concatenate the information extracted from all channels by EHPPI to form features and integrate them with random forests to identify faults in rotating machinery. The EHPPI and other popular nonlinear dynamics metrics are applied in different scenarios, such as simulation faults, experimental bench faults, and real machine faults, whose results strongly prove its advantages. The EHPPI has a favorable effect on improving the operational efficiency of rotating machinery.

Hydraulic machineryFault diagnosisFeature extractionNonlinear dynamicsMachine learning

Fei Chen、Zhigao Zhao、Xiaoxi Hu、Dong Liu、Xiuxing Yin、Jiandong Yang

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State Key Laboratory of Water Resources Engineering and Management, Wuhan University, Wuhan, Hubei 430072, China

State Key Laboratory of Advanced Rail Autonomous Operation, Beijing Jiaotong University, Beijing 100044, China

China Yangtze Power Co., Ltd., Yichang, Hubei 443000, China

2025

Advanced engineering informatics

Advanced engineering informatics

SCI
ISSN:1474-0346
年,卷(期):2025.65(Pt.2)
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