首页|Morphology, thermal stability, electronic structure and mechanical properties of α-AlFeMnSi phases with varying Mn/Fe atomic ratios: Experimental studies and DFT calculations

Morphology, thermal stability, electronic structure and mechanical properties of α-AlFeMnSi phases with varying Mn/Fe atomic ratios: Experimental studies and DFT calculations

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Separation of Fe-containing intermetallics is an effective method to decrease Fe content in Al-Si alloys. The three-dimensional (3D) morphology and stability of Fe-containing intermetallics are important parameters affecting their separation efficiency. Combined with experiments and first-principles calculations, the variation of 3D morphology, stability, electronic structure and mechanical properties of α-AlFeMnSi are studied with the evolution of Fe/Mn atomic ratio. The experimental results show that the 3D morphology of α-AlFeMnSi transforms from Chinese character to regular polyhedron with the increment of Mn/Fe atomic ratio and all α-AlFeMnSi phases have cubic crystal structure. The calculated mixing enthalpies indicate that all α-AlFeMnSi phases are stable in thermodynamics due to the negative values. The electronic structure and Mulliken population calculations show that the variation of Mn/Fe ratio results in the overall change of chemical bondings of Si-Mn, Si-Fe, Al-Mn and Al-Fe, which leading to the evolution of stability and mechanical properties of α-AlFeMnSi phases. The calculated results of mechanical properties demonstrate that the Young's modulus and hardness of α-AlFeMnSi phases are improved with the increment of Mn/Fe atomic ratio, which is also validated by nano-indentation measurements. These results provide the componential guidance about designing easy-separable Fe-containing intermetallics and try to explain physical mechanism of property evolution of α-AlFeMnSi phase.

3D morphologyElectronic structuresMechanical propertiesStabilityα-AlFeMnSi

Zhang X.、Wang D.、Nagaumi H.、Li X.、Zhang H.、Zhou Y.、Yu W.、Chong X.

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High-Performance Metal Structural Materials Research Institute Soochow University

Faculty of Materials Science and Engineering Kunming University of Science and Technology

2022

Journal of Alloys and Compounds

Journal of Alloys and Compounds

EISCI
ISSN:0925-8388
年,卷(期):2022.901
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