首页|Novel tool design to tailor debris migration and tool wear mechanism in micro-slot grinding

Novel tool design to tailor debris migration and tool wear mechanism in micro-slot grinding

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Wear debris entrapment or loading is a major problem with polycrystalline diamond (PCD) micro-grinding tools. This paper reports a step change in the performance of PCD micro-tool when square micro-pool array is fabricated on its secondary surface. The investigations on BK7 glass micro-slot grinding revealed that the proposed tool design with micro-pool array undoubtedly performs better in comparison to other tool, with reference to reduced cutting forces (by 30-48%), efficient debris disposal, improved surface finish (by 3 times) and tool utilization time (by 66%). Tool design and cutting force reduction are well justified and supported with analytical analysis of undeformed chip thickness and cutting forces.

Micro-grindingTool designTool wearDebris removalSurface roughness

Ashwani Pratap、Karali Patra

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Indian Institute of Technology Bombay

Indian Institute of Technology Patna

2022

Wear

Wear

EISCI
ISSN:0043-1648
年,卷(期):2022.494/495
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