Surface & Coatings Technology2022,Vol.42912.DOI:10.1016/j.surfcoat.2021.127909

Unveiling damage mechanisms of chromium-coated zirconium-based fuel claddings at LWR operating temperature by in-situ digital image correlation

Walters, Jorie Maier, Benjamin Li, Xiaodong Roache, David C. Bumgardner, Clifton H. Harrell, Timothy M. Price, Morgan C. Jarama, Alex Heim, Frederick M.
Surface & Coatings Technology2022,Vol.42912.DOI:10.1016/j.surfcoat.2021.127909

Unveiling damage mechanisms of chromium-coated zirconium-based fuel claddings at LWR operating temperature by in-situ digital image correlation

Walters, Jorie 1Maier, Benjamin 1Li, Xiaodong 2Roache, David C. 2Bumgardner, Clifton H. 2Harrell, Timothy M. 2Price, Morgan C. 2Jarama, Alex 2Heim, Frederick M.2
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作者信息

  • 1. Westinghouse Elect Co
  • 2. Univ Virginia
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Abstract

Here, we investigate the coupled thermomechanical fracture mechanisms of coated nuclear fuel claddings at Light Water Reactor (LWR) operating temperatures. These coated claddings are a highly attractive, near-term solution, which addresses the demands for accident-tolerant fuel systems and provide greater oxidation resistance. However, the fracture mechanisms of these coatings, which may create channels for oxidation ingression, must be fully understood prior to implementation. Thus, high-temperature expanding plug experiments were conducted on coated cladding specimens at a temperature of 315 C, consistent with the operating environment of LWRs. In-situ thermomechanical deformation was measured with stereo digital image correlation during heating and mechanical testing to separately resolve contributions of thermal and mechanical strain. Digital image correlation, supported by acoustic emissions (AE) detection, was also leveraged to track cracking activity during loading. Coating fracture was found to initiate at total hoop strains of 0.34%. The thermal deformation of the coated claddings was investigated via finite element simulations, revealing a bidirectional stress-state within the coating with axial and circumferential strains of 0.026 and 0.031%. This bidirectional stress-state was attributed with the generation of off-axis fracture pattern within the coating as identified via post-experiment scanning electron microscopy. Thus, this study unveiled critical, coupled thermomechanical mechanisms governing the coating fracture of coated claddings at LWR temperatures.

Key words

Coated cladding/Fracture mechanisms/Digital image correlation/Expanding plug testing/Acoustic emission/ACOUSTIC-EMISSION/COATINGS/DIFFRACTION/COMPOSITES/RESISTANCE/OXIDATION/OXIDE

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出版年

2022
Surface & Coatings Technology

Surface & Coatings Technology

ISTP
ISSN:0257-8972
被引量3
参考文献量43
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