查看更多>>摘要:Hydraulic rolling reshaper is an advanced reshaping tool to solve the problem of casing deformation,which has been widely used in recent years.When it is used for well repair operation,the reshaping force provided by ground devices is generally determined by experience.However,too large reshaping force may destroy the deformed casing,and too small reshaping force may also prolong the construction period and affect the repairing effect.In this paper,based on Hertz contact theory and elastic-plastic theory,combined with the process parameters of shaping,and considering the structural characteris-tics of the deformed casing and reshaper,we propose a mathematical model for calculating the reshaping force required for repairing deformed casing by hydraulic rolling reshaper.Meanwhile,the finite element model and numerical method of hydraulic rolling reshaper repairing deformed casing are established by using the finite element method,and the reliability of the mathematical model is verified by several examples.On this basis,the control variable method is used to investigate the influence of each parameter on the reshaping force,and the influence degree of each parameter is explored by orthogonal simulation test and Pearson correlation analysis.The research results not only provide an important theoretical basis for the prediction of reshaping force in on-site construction,but also provide a reference for the subsequent improvement of the shaping process.
查看更多>>摘要:The subsea production system is a vital equipment for offshore oil and gas production.The control system is one of the most important parts of it.Collecting and processing the signals of subsea sensors is the only way to judge whether the subsea production control system is normal.However,subsea sensors degrade rapidly due to harsh working environments and long service time.This leads to frequent false alarm incidents.A combinatorial reasoning-based abnormal sensor recognition method for subsea production control system is proposed.A combinatorial algorithm is proposed to group sensors.The long short-term memory network(LSTM)is used to establish a single inference model.A counting-based judging method is proposed to identify abnormal sensors.Field data from an offshore platform in the South China Sea is used to demonstrate the effect of the proposed method.The results show that the proposed method can identify the abnormal sensors effectively.
查看更多>>摘要:The umbilical cable is a vital component of subsea production systems that provide power,chemical agents,control signals et al.,and its requirement for reliability is exceedingly high.However,as the umbilical cable is a composite structure comprising multiple functional units,the reliability analysis of such cables involves numerous parameters that can impact calculation efficiency.In this paper,the reliability analysis of a new kind of umbilical cable with carbon fiber rod under tension is analyzed.The global dynamic analytical model is first established to determine the maximum tension load,then the local analytical model of umbilical cable including each unit are constructed by finite element method(FEM).Based on the mechanical analytical model,the reliability of umbilical cable under tension load is studied using response surface method(RSM)and Monte Carlo method.During the calculation process,a new tangent plane sampling method to calculate the response surface function(RSF)is proposed in this paper,which could make sampling points faster come close to the RSF curve,and it is proved that the calculation efficiency increases about 33%comparing with traditional method.
查看更多>>摘要:Erosion wear is a common failure mode in the oil and gas industry.In the hydraulic fracturing,the fracturing pipes are not only in high-pressure working environment,but also suffer from the impact of the high-speed solid particles in the fracturing fluid.Beneath such complex conditions,the vulnerable components of the pipe system are prone to perforation or even burst accidents,which has become one of the most serious risks at the fracturing site.Unfortunately,it is not yet fully understood the erosion mechanism of pipe steel for hydraulic fracturing.Therefore,this article provides a detailed analysis of the erosion behavior of fracturing pipes under complex working conditions based on experiments and nu-merical simulations.Firstly,we conducted erosion experiments on AISI4135 steel for fracturing pipes to investigate the erosion characteristics of the material.The effects of impact angle,flow velocity and applied stress on erosion wear were comprehensively considered.Then a particle impact dynamic model of erosion wear was developed based on the experimental parameters,and the evolution process of particle erosion under different impact angles,impact velocities and applied stress was analyzed.By combining the erosion characteristics,the micro-structure of the eroded area,and the micro-mechanics of erosion damage,the erosion mechanism of pipe steel under fracturing conditions was studied in detail for the first time.Under high-pressure operating conditions,it was demonstrated through experiments and numerical simulations that the size of the micro-defects in the eroded area increased as the applied stress increased,resulting in more severe erosion wear of fracturing pipes.
查看更多>>摘要:This work studied the thickening progression mechanism of the silica fume-oil well cement composite system at high temperatures(110-180 ℃)in order to provide a theoretical guidance for the rational application of silica fume in the cementing engineering.Results showed that silica fume seldom affected the thickening progression of oil well cement slurry at 110-120 ℃,but when temperature reached above 130 ℃,it would aggravate the bulging degree of thickening curves and significantly extend the thick-ening time,meanwhile causing the abnormal"temperature-based thickening time reversal"and"dosage-based thickening time reversal"phenomena in the range of 130-160 ℃ and 170-180 ℃ respectively.At 130-160 ℃,the thickening time of oil well cement slurry was mainly associated with the generation rate of calcium hydroxide(CH)crystal.The introduced silica fume would be attracted to the cement minerals'surface that were hydrating to produce CH and agglomerate together to form an"adsorptive barrier"to hinder further hydration of the inner cement minerals.This"adsorptive barrier"effect strengthened with the rising temperature which extended the thickening time and caused the occurrence of the"temperature-based thickening time reversal"phenomenon.At 170-180 ℃,the pozzolanic activity of silica fume significantly enhanced and considerable amount of C-S-H was generated,thus the"temperature-based thickening time reversal"vanished and the"dosage-based thickening time reversal"was presented.
查看更多>>摘要:Humic acids(HAs)are widely used as filtrate and viscosity reducers in drilling fluids.However,their practical utility is limited due to poor stability in salt resistance and high-temperature resistance.High-temperature coal pitch(CP)is a by-product from coal pyrolysis above 650 ℃.The substance's molecular structure is characterized by a dense arrangement of aromatic hydrocarbon and alkyl substituents.This unique structure gives it unique chemical properties and excellent drilling performance,surpassing traditional humic acids in drilling operations.Potassium humate is prepared from CP(CP-HA-K)by thermal catalysis.A new type of high-quality humic acid temperature-resistant viscosity-reducer(Graft CP-HA-K polymer)is synthesized with CP-HA-K,hydrolyzed polyacrylonitrile sodium salt(Na-HPAN),urea,formaldehyde,phenol and acrylamide(AAM)as raw materials.The experimental results demon-strate that the most favorable conditions for the catalytic preparation of CP-HA-K are 1 wt%catalyst dosage,30 wt%KOH dosage,a reaction temperature of 250 ℃,and a reaction time of 2 h,resulting in a maximum yield of CP-HA-K of 39.58%.The temperature resistance of the Graft CP-HA-K polymer is measured to be 17739 ℃,which is 55.39 ℃ higher than that of commercial HA-K.This is due to the abundant presence of amide,hydroxyl,and amine functional groups in the Graft CP-HA-K polymer,which increase the length of the carbon chains,enhance the electrostatic repulsion on the surface of solid particles.After being aged to 120 ℃ for a specified duration,the Graft CP-HA-K polymer demonstrates significantly higher viscosity reduction(42.12%)compared to commercial HA-K(C-HA-K).Furthermore,the Graft CP-HA-K polymer can tolerate a high salt concentration of 8000 mg-L-1,measured after the addition of optimum amount of 3 wt%Graft CP-HA-K polymer.The action mechanism of Graft CP-HA-K polymer on high-temperature drilling fluid is that the Graft CP-HA-K polymer can increase the repulsive force between solid particles and disrupt bentonite's reticulation structure.Overall,this research pro-vides novelty insights into the synthesis of artificial humic acid materials and the development of temperature-resistant viscosity reducers,offering a new avenue for the utilization of CP resources.
查看更多>>摘要:Porous ionic liquids have demonstrated excellent performance in the field of separation,attributed to their high specific surface area and efficient mass transfer.Herein,task-specific protic porous ionic liquids(PPILs)were prepared by employing a novel one-step coupling neutralization reaction strategy for extractive desulfurization.The single-extraction efficiency of PPILs reached 75.0%for dibenzothiophene.Moreover,adding aromatic hydrocarbon interferents resulted in a slight decrease in the extraction ef-ficiency of PPILs(from 45.2%to 37.3%,37.9%,and 33.5%),indicating the excellent extraction selectivity of PPILs.The experimental measurements and density functional theory calculations reveal that the surface channels of porous structures can selectively capture dibenzothiophene by the stronger electrophilicity(Eint(Hs surface channel/DBT)=-39.8 kcal mol-1),and the multiple extraction sites of ion pairs can effectively enrich and transport dibenzothiophene from the oil phase into PPILs through π…π,C-H…π and hydrogen bonds interactions.Furthermore,this straightforward synthetic strategy can be employed in preparing porous liquids,offering new possibilities for synthesizing PPILs with tailored functionalities.
查看更多>>摘要:Understanding the acoustic characteristics of hydrates in various sediments is crucial for hydrate resource detection and safe and efficient exploitation,as hydrate occurrence patterns vary greatly in different sediments.In this work,sediments with different bentonite contents,water saturations,and types were prepared to investigate the characteristics of P-wave velocity(reflecting the magnitude of hydrate saturation in the sediment)and amplitude(reflecting the degree of hydrate-sediment cemen-tation)during hydrate formation and depressurization.During hydrate formation,the P-wave velocity and amplitude have similar trends.As clay content increases,the P-wave velocity increase rates quick-ened.On the other hand,the increased rate of P-wave velocity slows down with the increase of water saturation in the clay-bearing sediments.Comparing various types of sediment shows that the water absorption and swelling of bentonite reduce the pore space,speeding up the cementation of the hydrate with the sediment and increasing P-wave velocity at a faster rate.Correspondence between P-wave velocity and hydrate saturation is strongly related to sediment type,clay content,and water saturation.The rapidly decreasing amplitude in the early stage of hydrate depressurization indicates that hydrate in clay-bearing sediments is weakly cemented to the sediments,which is prone to stratigraphic instability.The findings of this study offer guidance for hydrate resource assessments in clay-bearing sediments as well as geologic risk estimations during hydrate mining.
查看更多>>摘要:High content of asphaltenes and waxes leads to the high pour point and the poor flowability of heavy oil,which is adverse to its efficient development and its transportation in pipe.Understanding the inter-action mechanism between asphaltene-wax is crucial to solve these problems,but it is still unclear.In this paper,molecular dynamics simulation was used to investigate the interaction between asphaltene-wax and its effects on the crystallization behavior of waxes in heavy oil.Results show that molecules in pure wax are arranged in a paralleled geometry.But wax molecules in heavy oil,which are close to the surface of asphaltene aggregates,are bent and arranged irregularly.When the mass fraction of asphal-tenes in asphaltene-wax system(ωasp)is 0-25 wt%,the attraction among wax molecules decreases and the bend degree of wax molecules increases with the increase of ωasp.The ωasp increases from 0 to 25 wt%,and the attraction between asphaltene-wax is stronger than that among waxes.This causes that the wax precipitation point changes from 353 to 333 K.While the ωasp increases to 50 wt%,wax molecules are more dispersed owing to the steric hindrance of asphaltene aggregates,and the interaction among wax molecules transforms from attraction to repulsion.It causes that the ordered crystal structure of waxes can't be formed at normal temperature.Simultaneously,the asphaltene,with the higher molec-ular weight or the more hetero atoms,has more obvious inhibition to the formation of wax crystals.Besides,resins also have an obvious inhibition on the wax crystal due to the formation of asphaltene-resin aggregates with a larger radius.Our results reveal the interaction mechanism between asphaltene-wax,and provide useful guidelines for the development of heavy oil.
Nan LiuChun-Meng ZhuMeng-Xuan ZhangXing-Ying Lan...
2849-2869页
查看更多>>摘要:Since chemical processes are highly non-linear and multiscale,it is vital to deeply mine the multiscale coupling relationships embedded in the massive process data for the prediction and anomaly tracing of crucial process parameters and production indicators.While the integrated method of adaptive signal decomposition combined with time series models could effectively predict process variables,it does have limitations in capturing the high-frequency detail of the operation state when applied to complex chemical processes.In light of this,a novel Multiscale Multi-radius Multi-step Convolutional Neural Network(MsrtNet)is proposed for mining spatiotemporal multiscale information.First,the industrial data from the Fluid Catalytic Cracking(FCC)process decomposition using Complete Ensemble Empirical Mode Decomposition with Adaptive Noise(CEEMDAN)extract the multi-energy scale information of the feature subset.Then,convolution kernels with varying stride and padding structures are established to decouple the long-period operation process information encapsulated within the multi-energy scale data.Finally,a reconciliation network is trained to reconstruct the multiscale prediction results and obtain the final output.MsrtNet is initially assessed for its capability to untangle the spatiotemporal multiscale relationships among variables in the Tennessee Eastman Process(TEP).Subsequently,the performance of MsrtNet is evaluated in predicting product yield for a 2.80 x 106 t/a FCC unit,taking diesel and gasoline yield as examples.In conclusion,MsrtNet can decouple and effectively extract spatiotemporal multiscale information from chemical process data and achieve a approximately reduction of 30%in prediction error compared to other time-series models.Furthermore,its robustness and transferability underscore its promising potential for broader applications.