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异形配料高速添加装置设计及优化

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为解决目前烟支滤棒中异形配料的添加装置抓取速度慢、机构数量多、高速同步难等问题,在烟支滤棒复合添加系统的基础上,设计一套将轴承水平运动转换成推杆竖直运动,由夹紧机构实现开合动作的高速同步异形配料添加装置.采用Ansys Workbench对异形配料添加装置的取放过程进行瞬态动力学仿真,得到等效应力应变分布图和曲线图;计算夹紧机构的运动速度和加速度,分析装置在开合过程中的连续性;搭建实验装置,验证添加装置的高速稳定性.结果表明,添加装置最大等效应力为 134.3 MPa,符合材料强度要求;夹紧机构在打开和闭合过程中,最大速度分别为 42.153,400.74 mm/s,开合稳定顺畅;在 1 000 mm/s高速状态下,添加装置能达到 8 件/s的取放料速度,效率提升 3 倍,满足实际生产中异形配料的高速添加需求.研究为异形配料添加装置的设计和优化提供依据.
Design and optimization of high-speed adding device for shaped dosages
In order to solve the current problems of slow gripping speed,large number of institutions,and difficult high-speed synchronization of the adding device for shaped dosage in cigarette filter rods,a high-speed synchronized shaped dosage adding device that converts the horizontal motion of the bearing into the vertical motion of the actuator,and realizes the opening and closing action of the clamping mechanism is designed on the basis of the composite adding system of the cigarette filter rods.Ansys Workbench is used to simulate the transient dynamics of the pick-and-place process of the shaped dosage adding device to obtain the equivalent force-strain distribution and curve diagrams;The speed and acceleration of the clamping mechanism are calculated to analyze the continuity of the device in the opening and closing process;And an experimental platform is built to verify the high-speed stability of the adding device.The results show that the maximum equivalent force of the adding device is 134.3 MPa,which is meets the requirements of material strength;The maximum speed of the clamping mechanism is 42.153 mm/s and 400.74 mm/s in the process of opening and closing,which makes the opening and closing process stable and smooth;The adding device can achieve a pick-and-place speed of 8 pieces/s under the high-speed condition of 1 000 mm/s,which improves the efficiency by 3 times and meets the requirements of the shaped dosage in the actual production.The efficiency is increased by 3 times,which meets the demand of high-speed addition of shaped dosage in actual production.The study provides a basis for the design and optimization of the adding device for shaped dosage.

filter rod composite additionsshaped dosageadding devicetransient dynamicsstability

王庆九、张千、孙超

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湖北中烟工业有限责任公司,武汉 430040

湖北工业大学 机械工程学院,武汉 430068

滤棒复合添加 异形配料 添加装置 瞬态动力学 稳定性

2024

包装与食品机械
中国机械工程学会

包装与食品机械

CSTPCD北大核心
影响因子:1.019
ISSN:1005-1295
年,卷(期):2024.42(6)