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腌制圆萝卜缺陷识别调姿系统设计与优化

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针对现有类球形果蔬随机位置缺陷识别,缺乏去除设备的问题,以腌制圆萝卜为研究对象,设计一种缺陷检测装置,以实现对腌制圆萝卜周身所有缺陷的识别,便于后续缺陷去除作业。为提高检测效率,构建调姿滚轮的优化模型,确定滚轮直径为 100 mm,单次最佳调姿角度为 60°;以滚轮的材料、宽度、滚花和转速为主要影响因素,以脉冲数为评价指标,开展正交试验,并进行方差与极差分析。结果表明,对脉冲次数影响显著性顺序为滚轮材料>滚轮宽度>滚轮速度>滚轮滚花;最优参数组合为滚轮材料铝合金、滚轮宽度 25 mm、滚轮滚花网纹和滚轮转速 500 r/min。在最优参数组合下进行试验验证,结果显示,对比未优化滚轮参数情况,大、中、小 3 种腌制圆萝卜的脉冲次数分别减少 62%,35%,45%。研究为类球形果蔬的缺陷检测和调姿的全自动化高效作业提供解决方案。
Design and optimization of a defect identification and posturing system for pickled round radish
For the lack of existing equipment for removing defects in random positions of spherical fruits and vegetables,a defect detection device was designed with pickled round radish as the object to realize the identification of all the defects around the pickled round radish and facilitate the subsequent defect removal operations.In order to increase the detection efficiency,the optimization model of the posturing roller was constructed,the diameter of the roller was determined to be 100 mm,and the optimal posturing angle for a single time was 60°;With the roller material,roller width,roller knurling and roller rotational speed as the main influencing factors,and the number of pulses as the evaluation index,the orthogonal test was carried out,and the analysis of variance and range was carried out.The results show that the order of significance for the number of pulses is roller material,roller width,roller speed and roller knurling;And the optimal parameter combination is that the roller material is aluminum alloy,roller width is 25 mm,roller knurling is mesh and roller speed is 500 r/min.The experimental validation was carried out under the optimal parameter combination,and the results show that,compared with the case of unoptimized roller parameters,the number of pulses of three kinds of pickled round radish,namely,large,medium and small,is reduced by 62%,35%and 45%respectively.The study provides a solution for fully automated and efficient operation of defect detection and posturing of spherical fruits and vegetables.

spherical fruits and vegetablesposturing systemstructural designparameter optimizationvision inspection

杜文涛、甘鹏、王永权、陈宏

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西华大学 机械工程学院,成都 610039

球形果蔬 调姿系统 结构设计 参数优化 视觉检测

2024

包装与食品机械
中国机械工程学会

包装与食品机械

CSTPCD北大核心
影响因子:1.019
ISSN:1005-1295
年,卷(期):2024.42(6)