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船用环保型爬壁喷漆机器人的设计及应用

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为提升船舶外板的喷涂作业效率,解决喷涂过程中因漆雾和挥发性有机化合物(VOCs)的产生而造成环境污染的问题,设计一种自带VOCs和漆雾回收模块的爬壁式喷漆机器人.介绍该爬壁式喷漆机器人的结构和工作原理并对其进行受力分析,防止机器人作业过程中发生打滑和倾覆的失效形式,同时采用Maxwell软件针对永磁体与工作壁面之间的间隙大小对吸附力的影响进行仿真分析.通过Adams虚拟样机仿真软件分析并制作该型机器人样机,开展验证试验.结果表明,该爬壁式喷漆机器人能以稳定姿态在船舶外板上喷漆作业,具有VOCs和漆雾回收功能.
Design and Application of Eco-Friendly Ship Wall-Climbing Painting Robot
A wall-climbing painting robot with volatile organic compounds(VOCs)and paint mist recovery module has been designed to address the low efficiency of painting operations on the ship's outer hull in the current shipyard,as well as the environmental issues caused by the generation of paint mist and VOCs.This article provides a detailed introduction to the structure and working principle of the wall-climbing painting robot.To prevent failures such as slipping and overturning during robot operations,a force analysis is conducted.The influence of the gap size between the permanent magnet and the working wall on the adhesion force is simulated and analyzed using Maxwell software.Finally,virtual prototyping simulation using Adams software and physical prototyping experiments are performed to demonstrate that the robot can perform stable painting operations on the ship's outer hull.The feasibility of the wall-climbing painting robot is validated,along with its VOCs and paint mist recovery capabilities.

wall-climbing painting robotvolatile organic compounds(VOCs)recoverypermanent magnet adsorption

王冲、黄林、鲁夏阳、熊元元、陈东

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武汉理工大学船海与能源动力工程学院,武汉 430063

舟山中远海运重工有限公司,浙江舟山 316131

爬壁式喷漆机器人 挥发性有机化合物回收 永磁吸附

广西重大科技专项桂科

AA23062037

2024

船舶工程
中国造船工程学会

船舶工程

CSTPCD北大核心
影响因子:0.406
ISSN:1000-6982
年,卷(期):2024.46(6)
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