首页|功率超声作用下钢包内流场特性的模拟

功率超声作用下钢包内流场特性的模拟

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以 120 t钢包为研究对象,对功率超声作用下钢包内的流场进行数值模拟,研究了功率超声对流场特性的影响.结果表明:功率超声能够显著增加钢包内钢液的速度,作用范围主要集中于探头周围区域;与传统吹氩搅拌相比,功率超声作用可大幅度缩短均混时间.同时,在功率超声一个周期τ(4.17×10-5 s)的不同阶段,功率超声强度和钢液流速均呈现周期性变化,τ阶段作用范围最大.当超声波的功率为800 W时,平均速度与峰值速度最大值分别为 2.49×10-5 m/s和 2.40×10-3 m/s,显著作用区域为钢液总体积的 1/10,均混时间由底吹氩200 L/min流量条件(标准态)下的 108 s降低至 65 s.当功率为 800~2000 W时,超声波对流场的影响主要体现在流速及均混时间方面,随着超声波功率的增加,流场流速增加,均混时间缩短.2 000 W功率条件下的平均速度与峰值速度分别为 2.77×10-5 m/s和 1.60×10-3 m/s,均混时间为 32 s.
Simulation of the flow field characteristics in a ladle under power ultrasonic
Taking a 120 t ladle as the research object,the flow field in the steel ladle under the action of power ultrasound has been numerically simulated to study the influence of power ultrasound on the flow field characteristics.The results show that power ultrasonic can significantly increase the velocity of liquid steel in the ladle,the action range is mainly concentrated in the area around the probe.Compared with traditional argon blowing,power ultrasonic can greatly reduce the mixing time.Meanwhile,the power ultrasonic intensity and the liquid steel velocity show periodic changes at different stages of a power ultrasound cycle τ(4.17×10-5 s),and the action range of the τ stage reaches the maximum.When the ultrasonic power is 800 W,the average velocity and peak velocity are 2.49×10-5 m/s and 2.40×10-3 m/s,respectively,and the significant effect area is 1/10 of the liquid steel total volume.Accordingly,the mixing time decreases from 108 s under the condition of 200 L/min(standard state)argon flow to 65 s.When the ultrasonic power is 800~2000 W,the influence of power ultrasonic on the flow field is mainly reflected in the flow velocity and homogeneous mixing time.With the increase of ultrasonic power,the velocity of flow field increases and the mixing time decreases.The average velocity and peak velocity are 2.77×10-5 m/s and 1.60×10-3 m/s under ultrasonic power of 2000 W,respectively,and the homogeneous mixing time is 32 s.

ladlepower ultrasonicflow fieldmixing time

程伟浩、陈敏、郭庆、王顺

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东北大学 冶金学院,沈阳 110819

钢包 功率超声 流场 均混时间

国家自然科学基金项目国家自然科学基金项目

5217430151974080

2024

材料与冶金学报
东北大学

材料与冶金学报

北大核心
影响因子:0.516
ISSN:1671-6620
年,卷(期):2024.23(2)
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