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死料柱状态对炉缸铁水环流及侧壁剪切应力的影响

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采用数值模拟方法对不同死料柱状态下炉缸内的铁水流动特征进行解析,研究了死料柱的空隙度、中心恶化程度及位置对铁水环流及炉缸侧壁剪切应力分布的影响。结果表明:不同死料柱状态下,高炉炉缸侧壁的最大剪切应力均位于铁口平面下方1。5 m附近,铁口平面下方0°~20°的周向区域内炉缸侧壁剪切应力较大;当死料柱空隙度由0。2增至0。4时,炉缸侧壁最大剪切应力由9。045 mPa降至6。530 mPa,死料柱空隙度的增加可有效增大铁水在炉缸内的流动空间,减缓铁水环流对侧壁的冲刷侵蚀;当死料柱中心恶化区域占比由0。7增至0。9时,炉缸侧壁最大剪切应力由9。492 mPa增至22。02 mPa,铁水环流对侧壁的冲刷侵蚀加重;此外,死料柱浮起对减缓炉缸侧壁剪切应力无显著影响。因此,改善高炉原料和操作条件,提高死料柱空隙度和中心透液性,均能有效减缓铁水环流对炉缸侧壁的冲刷侵蚀,延长高炉寿命。
Effect of deadman state on circumferential flow of hot metal and side-wall shear stress distribution in furnace hearth
Numerical simulations were used to analyze the flow characteristics of the hot metal in the furnace hearth under different deadman states. The effects of the deadman porosity, blocked center deterioration,and position on the circumferential flow of hot metal and side-wall shear stress distribution in furnace hearth were studied. The results show that the maximum shear stress on the side-wall of the blast furnace hearth underdifferent deadman states is located near 1.5m below the taphole plane, while the shear stress on the side-wall of the hearth is higher in the circumferential area from 0° to 20° below the taphole plane. The maximum shear stress on the side-wall of the furnace hearth is reduced from 9.045 mPa to 6.530 mPa by increasing the deadman porosity from 0.2 to 0.4, which can effectively increase the flow space of the hot metal in the furnace hearth and slow down the scouring erosion of the side-wall by the circumferential flow of hot metal;when the blocked center area ratio in deadman increases from 0.7 to 0.9, the maximum shear stress of the hearth side-wall increases from 9. 492 mPa to 22.02 mPa, and the scouring erosion of the side-wall by the circumferential flow of hot metal. In addition, the floating of deadman hasno significant effect on the shear stress relief of the furnace hearth side-wall. Therefore, improving the blast furnace raw materials and operating conditions, and increasing the deadman porosity and central liquid permeability can effectivelyreduce the scouring erosion of the furnace hearth side-wall by the circumferential flow of hot metal and extend the blast furnace life.

blast furnace hearthdeadmanhot metal circumferential flowside-wall shear stress

平尚冲、王楠、张晓辉、陈敏

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东北大学 冶金学院,沈阳 110819

高炉炉缸 死料柱 铁水环流 侧壁剪切应力

国家自然科学基金资助项目

52274325

2024

材料与冶金学报
东北大学

材料与冶金学报

北大核心
影响因子:0.516
ISSN:1671-6620
年,卷(期):2024.23(4)