材料与冶金学报2024,Vol.23Issue(4) :344-352,397.DOI:10.14186/j.cnki.1671-6620.2024.04.006

镍铁矿热炉中多物理场和还原反应的数值模拟

Numerical simulation of multiple physical field and reduction reactions in ferronickel furnace

李茂生 刘鹏 孙昊 张宏 战洪仁
材料与冶金学报2024,Vol.23Issue(4) :344-352,397.DOI:10.14186/j.cnki.1671-6620.2024.04.006

镍铁矿热炉中多物理场和还原反应的数值模拟

Numerical simulation of multiple physical field and reduction reactions in ferronickel furnace

李茂生 1刘鹏 1孙昊 1张宏 2战洪仁1
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作者信息

  • 1. 沈阳化工大学 机械与动力工程学院,沈阳 110142
  • 2. 大连华锐重工集团,辽宁 大连 116013
  • 折叠

摘要

为了研究36 MW镍铁矿热炉的冶炼过程,建立了一种耦合还原反应的三维瞬态多物理场模型.该模型利用用户自定义函数(UDF)编译了电热转换、电磁感应、磁场扰动和还原反应的输运方程,对炉内物质的流动、质量的转化、热量的传递过程进行模拟,分析了不同时刻多物理场的变化规律和金属氧化物的还原过程.结果表明:交流电弧受电磁和高频电流的影响,出现了明显的趋肤效应和邻近效应;当冶炼时间由10 min增至40 min时,电弧底部最大焦耳热由2.38 MW/m3增至10.32 MW/m3,磁场强度最大值由0.00379 T增至0.01397 T;当冶炼40 min时,电弧下方的氧化镍基本被还原,氧化铁被部分还原,氧化铁的质量分数由25.2%降至12.6%,且镍铁氧化物的还原速率随冶炼温度的升高呈非线性增大.

Abstract

In order to studythe smelting process of 36 MW ferronickel submerged arc furnace, a three-dimensional transient multi-physical field model coupling reduction reaction was established. The model compiled the transport equations of electrothermal conversion,electromagnetic induction, magnetic field perturbation, and reduction reaction by utilizing the User-Defined Function (UDF), which was used to simulate the process of multiphase flow, heat transferand mass transfer. Besides, the change regular of multiple physical fields and the processes of metal oxide reduction at different times wereanalyzed. The result shows that the AC arc is affected by electromagnetic and high-frequency currents, resulting in significant skin effect and proximity effect. When the smelting time is from 10 to 40 minutes, the maximum Joule heat at the buttonof arc zones increases from 2.38 to 10.32 MW/m3 and the maximum magneticfield intensity increases from 0.00379 T to 0.01397 T. After 40 minutes of smelting, the nickel oxide underthe arc is basically reduced. Moreover, iron oxide is partially reduced, and themass fraction of the iron oxide decreases from 25.2% to 12.6%. Finally, the reduction rate of nickel-iron oxide increases non-linearly with the increase of smelting temperature.

关键词

镍铁矿热炉/多孔介质/还原反应

Key words

ferronickel furnace/porous medium/reduction reaction

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基金项目

辽宁省教育厅面上基金项目(LJKMZ20220775)

出版年

2024
材料与冶金学报
东北大学

材料与冶金学报

北大核心
影响因子:0.516
ISSN:1671-6620
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