首页|感应加热温度对滚珠丝杠用S55C钢微观组织及力学性能的影响

感应加热温度对滚珠丝杠用S55C钢微观组织及力学性能的影响

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为了优化感应淬火工艺参数,改善滚珠丝杠表面硬度和力学性能,研究了滚珠丝杠用S55C钢的感应淬火工艺。利用自行设计的感应加热工装对滚珠丝杠用S55C钢试样进行感应淬火处理,使用光学显微镜和扫描电子显微镜进行微观结构表征,并采用拉伸试验、金相实验和显微硬度测试,分析了感应加热温度对试样的微观组织、显微硬度和断口形貌等方面的影响。结果表明:油冷时,当试样加热至960℃左右,微观组织为均匀细小马氏体,维氏硬度约为750,抗拉强度约为1200 MPa;水冷时,当试样加热至860℃左右,微观组织也为均匀细小马氏体,维氏硬度约为800,抗拉强度约为780 MPa;油冷试样和水冷试样在室温拉伸时所展现的断裂方式均为脆性断裂,油冷试样多表现出解理断裂特征,而水冷试样沿晶断裂特征更明显,并出现明显的冰糖状断裂形貌。该研究结果可为滚珠丝杠用S55C钢感应淬火工艺的设计提供理论依据和技术指导。
Effect of induction heating temperature on microstructure and mechanical properties of S55C steel for ball screw
In order to optimize the process parameters of induction hardening and improve the surface hardness and mechanical properties of ball screw, the induction hardening process of S55C steel for ball screw was studied. The S55C steel sample for ball screw was treated by induction hardening witha self-designed induction heating tool. The microstructure of the sample was characterized by an optical microscope and scanning electron microscope. The influence of heating temperature on microstructure, microhardness and fracture morphology was analyzed by tensile test, metallographic test and microhardness test. The results show that when the sample is heated to about 960℃ under oil cooling, the microstructure is uniform fine martensite, the Vickershardness is about 750 , and the tensile strength is about 1200 MPa. When the sample is heated to about 860℃ under water cooling, the microstructure is uniform fine martensite, the Vickers hardness is about 800 , and the tensile strength is about 780 MPa. Both oil-cooled and water-cooled specimens exhibit brittle fracture patterns when stretchedat room temperature, while oil-cooled specimens exhibit cleavage fracture characteristics, and water-cooled specimens exhibit more obvious intergranular fracture characteristics with obvious rock sugar fracture morphology. The research results can provide a theoretical basis and technical guidance for the design of the induction hardening process of S55C ball screw.

induction hardeningphase transformationmechanical propertiesS55C steel

张晓颖、孙颖、刘修正、刘海娟、贺连芳、李辉平

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山东科技大学 材料科学与工程学院,山东 青岛 266590

感应硬化 相变 力学性能 S55C钢

山东省自然科学基金项目

ZR2021ME129

2024

材料与冶金学报
东北大学

材料与冶金学报

北大核心
影响因子:0.516
ISSN:1671-6620
年,卷(期):2024.23(4)