首页|可变截面增压器扭曲导叶对涡轮叶片激振的影响研究

可变截面增压器扭曲导叶对涡轮叶片激振的影响研究

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涡轮叶片高周疲劳(HCF)限制了涡轮增压器的使用寿命,在可变截面增压器中尤为明显。针对某 0。6L二冲程汽油机用增压器的可调导叶径流涡轮在运行中容易出现高周疲劳失效的问题,设计了一种扭曲结构的导叶叶型,采用数值模拟方法研究了扭曲导叶对涡轮流场和叶片激振的影响。研究结果表明:顺时针扭曲导叶可以减弱喷嘴导叶出口与涡轮叶片前缘之间的干涉效应,逆时针导叶会增强二者的干涉效应;相较于原对称叶型导叶,进入涡轮增压器的高温、高压气流在通过顺时针扭曲叶型导叶后,尾迹呈倾斜状,气流激振力被分散,对下游涡轮叶片前缘的影响减弱;同时,由于涡轮叶片间隙的压力梯度减小,间隙泄漏流强度降低,叶片高激励区的激励幅值也随之减小。研究综合考虑了涡轮机效率和叶片激振力的变化趋势,确定导叶扭曲角度为 4°时最为合理,最优方案在不影响涡轮性能的前提下,叶片最大振动应力降低 64%。
Influence of Twisted Nozzle Vane of VNT on Turbine Blade Excitation
Turbine blade high-cycle fatigue(HCF)limits the service life of turbochargers,which is particularly obvious in var-iable nozzle turbochargers.Aiming at the problem that the VNT radial turbine of a 0.6 L two-stroke gasoline engine turbo-charger is prone to HCF failure during operation,a twisted nozzle vane blade type was designed and the effect of twisted nozzle vane on the turbine flow field and blade excitation was studied by using numerical simulation.The results show that the clock-wise twisted nozzle vane can reduce the interference effect between the nozzle guide vane outlet and the leading edge of the tur-bine blade and the counterclockwise twisted nozzle vane will enhance the interference effect.Compared with the original sym-metric vane,the high-temperature and high-pressure gas flow into turbocharger is inclined after passing through the clockwise twisted vane,the gas flow excitation force is dispersed,and hence the effect on the leading edge of downstream turbine blades weakens.At the same time,due to the reduction of the pressure gradient in the turbine blade clearance,the intensity of clear-ance leakage flow decreases,and the excitation amplitude in the high excitation region of the blade also decreases.The study comprehensively considers the changing trends of turbine efficiency and blade excitation force,and determines that the nozzle vane twist angle of 4°is the most reasonable.The optimal solution reduces the maximum vibrational stress of blades by 64%without affecting turbine performance.

variable geometry turbochargerturbine bladevibrationunsteady flowpressure fluctuation

李延昭、于效顺、刘臻、李国胜、宋丽华

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潍坊科技学院智能制造学院,山东 寿光 262700

机械工业内燃机增压系统重点实验室,山东 寿光 262718

可变几何截面涡轮增压器 涡轮叶片 振动 非定常流动 压力波

2024

车用发动机
兵器工业车用发动机专业情报网 中国北方发动机研究所

车用发动机

CSTPCD北大核心
影响因子:0.333
ISSN:1001-2222
年,卷(期):2024.(6)