江苏理工学院学报2024,Vol.30Issue(6) :32-40.

超声辅助磨削CFRP材料的磨削力和表面质量试验研究

Experimental study on grinding force and surface quality of ultrasonic assisted grinding CFRP materials

郭浩 丁凯 庄百亮 李奇林 雷卫宁 曹忠亮
江苏理工学院学报2024,Vol.30Issue(6) :32-40.

超声辅助磨削CFRP材料的磨削力和表面质量试验研究

Experimental study on grinding force and surface quality of ultrasonic assisted grinding CFRP materials

郭浩 1丁凯 1庄百亮 2李奇林 1雷卫宁 1曹忠亮1
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作者信息

  • 1. 江苏理工学院机械工程学院,江苏常州 213001
  • 2. 中国机械总院集团江苏分院有限公司,江苏常州 213164
  • 折叠

摘要

采用磨粒无序排布(电镀)和磨粒有序排布(钎焊)2种磨头对碳纤维增强树脂基复合材料(Carbon Fiber Reinforced Polymer/Plastic,CFRP)开展超声辅助磨削(Ultrasonic Assisted Grinding,UAG)试验,与普通磨削(Conventional Grinding,CG)对比分析磨粒排布方式对加工产生的磨削力、工件表面形貌以及表面粗糙度的影响.结果表明:在相同的试验参数下,超声辅助磨削时,钎焊磨头相比于电镀磨头可以得到较小的磨削力,磨削表面损伤区域更小、形式更少;具有较大出露高度和较好等高性的磨粒可以更好地发挥超声振动作用.此外,2种磨头在超声辅助磨削后测量的表面粗糙度均低于普通磨削;超声辅助磨削时,相同参数条件下钎焊磨头所获得的表面粗糙度低于电镀磨头.

Abstract

Ultrasonic assisted grinding(UAG)tests are carried out on carbon fiber reinforced polymer/plastic(CFRP)using two types of grinding heads,one with disordered grain arrangement(plating)and the other with ordered grain arrangement(brazing),to compare and analyze the effect of the grain arrangement on the grinding force and surface roughness of the workpiece.The effect of grain arrangement on the grinding force,surface morphology and surface roughness of the workpiece is analyzed in comparison with conventional grinding(CG).The results show that,under the same test parameters,when ultrasonic-assisted grinding,the brazed grinding head can obtain smaller grinding force compared with the electroplated grinding head,and the grinding surface damage area is smaller and less in form.Therefore,the abrasive grains with larger height of exposure and better isotropy can play the role of ultrasonic vibration better.In addition,the surface roughness measured after ultrasound-assisted grinding is lower than that of ordinary grinding for both types of grinding heads.When ultrasound-assisted grinding was performed,the surface roughness obtained from brazed grinding heads is lower than that of plated grinding heads under the same parameter conditions.

关键词

超声辅助磨削/CFRP/磨削力/表面形貌/表面粗糙度

Key words

ultrasonic assisted grinding/CFRP/grinding force/surface morphology/surface roughness

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出版年

2024
江苏理工学院学报
江苏技术师范学院

江苏理工学院学报

CHSSCD
影响因子:0.369
ISSN:2095-7394
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