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超声导波钢轨断裂监测系统设计及应用

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为实时监测钢轨健康状态,实现对钢轨断裂损伤的早期预警,提出一种结合超声导波检测技术和变分模态分解信号处理技术的断轨检测方法.针对钢轨断裂检测需求,进行系统工作流程以及各模块硬件电路的设计与搭建;并在有限元仿真软件中建立钢轨三维模型,探究超声导波在钢轨中的传播速度与信号降噪方法的可行性.在苏州地铁5号线进行设备安装测试,通过人工模拟断轨缺陷的方法验证断轨监测系统的有效性,检测结果表明:钢轨出现断裂情况时,系统远程报警时间为3 min,缺陷定位误差率为1.1%,为钢轨断裂监测提供有效手段.
Design and Application of Ultrasonic Guided Wave Rail Fracture Monitoring System
To monitor rail health in real-time and provide early warning of rail fracture damage,this study proposes a broken rail detection method that combines ultrasonic guided wave detection and variational mode decomposition signal processing technologies.The system workflow and hardware circuits of each module were designed and constructed according to the requirements for rail fracture detection.A three-dimensional rail model was created using finite element simulation software to analyze the propagation speed of ultrasonic guided waves within the rail and assess the feasibility of the noise reduction technique.The system's effectiveness was verified through equipment installation tests on Suzhou Metro Line 5,where artificially simulated rail fractures were used.The results demonstrated that,upon rail fracture,the system achieved a remote alarm time of 3 minutes and the defective positioning error is 1.1%,providing a reliable approach for rail fracture monitoring.

urban rail transitultrasonic guided wavebroken rail detectionvariational mode decomposition

周永久、何继平、董恒权、王平、宋天朗、冯家声

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苏州市轨道交通集团有限公司,江苏苏州 215100

南京航空航天大学自动化学院,南京 211106

重庆泰梦德科技有限公司,重庆 400072

城市轨道交通 超声导波 断轨检测 变分模态分解

2024

都市快轨交通
北京交通大学,北京城建设计研究总院有限责任公司

都市快轨交通

CSTPCD北大核心
影响因子:0.785
ISSN:1672-6073
年,卷(期):2024.37(6)