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航空发动机总压受感部薄壁不锈钢管材钎焊工艺优化

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航空发动机总压受感部产品是将压力传感器接收的信号转换为电信号并传递给主控制系统,提升飞机感知能力和机动性的元件.总压受感部主体结构的材料一般选用薄壁不锈钢管材,采用火焰钎焊焊接工艺制作,受人员技能熟练度影响较大,产品质量一致性较差.为了提高产品的可靠性和稳定性,提出了用真空钎焊代替火焰钎焊的新思路,研究了钎焊温度、保温时间等钎焊工艺参数对钎缝宏观成型性和金相微观组织演化行为的影响,探索了不锈钢母材表面的润湿铺展行为和钎料填充行为的变化规律,优化了真空钎焊工艺窗口,并通过振动试验和气密性试验等方法验证了真空钎焊工艺的改进效果,为薄壁不锈钢管材真空钎焊工艺优化作出了有益探索.
Optimization of Brazing Process of Thin-walled Stainless Steel Pipe in the Sensing Part of Total Pressure of Aero-engine
Aero-engine total pressure sensing part is a component that converts the signal received by the pressure sensor into an electrical signal and transmits it to the main control system to improve aircraft perception and maneuverability.The material of the main structure of the total pressure sensing part is generally selected as thin-walled stainless steel pipes,which are made using flame brazing welding technology.This is greatly affected by the proficiency of personnel skills,so the consistency of product quality is poor.To improve product reliability and stability,a new approach of replacing flame brazing with vacuum brazing is proposed.The influence of brazing process parameters such as brazing temperature and holding time on the macroscopic formability of brazed joints and the evolution of metallographic microstructure is studied.The variation laws of wetting and spreading behavior on the surface of stainless steel base material and the filling behavior of brazing material are explored.The vacuum brazing process window is optimized,and the improvement effect of vacuum brazing process is verified through vibration test and airtightness test,which makes a beneficial exploration for the optimization of vacuum brazing process for thin-walled stainless steel pipes.

weldingthin walled stainless steeltotal pressure sensing partvacuum weldingmicrostructure

徐虹、王淳、姜博、李丽

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吉林大学,吉林 长春 130022

长春师范大学,吉林 长春 130000

中国航发长春控制科技有限公司,吉林 长春 130102

钎焊 薄壁不锈钢 总压受感部 真空钎焊 金相组织

2024

电子产品可靠性与环境试验
工业和信息化部电子第五研究所(中国电子产品可靠性与环境试验研究所) (中国赛宝实验室)

电子产品可靠性与环境试验

影响因子:0.438
ISSN:1672-5468
年,卷(期):2024.42(z1)