纺织学报2024,Vol.45Issue(2) :134-141.DOI:10.13475/j.fzxb.20231006001

分散染料在超临界CO2流体染色聚酯纤维中的扩散行为

Diffusion behavior of disperse dyes in supercritical CO2 fluid polyester fibers dyeing

范博 吴伟 王健 徐红 毛志平
纺织学报2024,Vol.45Issue(2) :134-141.DOI:10.13475/j.fzxb.20231006001

分散染料在超临界CO2流体染色聚酯纤维中的扩散行为

Diffusion behavior of disperse dyes in supercritical CO2 fluid polyester fibers dyeing

范博 1吴伟 1王健 2徐红 3毛志平4
扫码查看

作者信息

  • 1. 东华大学 生态纺织教育部重点实验室,上海 201620;东华大学 化学与化工学院,上海 201620
  • 2. 青岛即发集团股份有限公司,山东 青岛 266000
  • 3. 东华大学 生态纺织教育部重点实验室,上海 201620;东华大学 化学与化工学院,上海 201620;东华大学 纺织科技创新中心,上海 201620
  • 4. 东华大学 生态纺织教育部重点实验室,上海 201620;东华大学 化学与化工学院,上海 201620;东华大学 纺织科技创新中心,上海 201620;东华大学 国家染整工程技术研究中心,上海 201620
  • 折叠

摘要

为深入研究分散染料的扩散性能在超临界CO2 染色过程中影响染色条件及染色质量的理论机制,使用共聚焦拉曼显微镜研究了超临界CO2 流体染色在不同工况条件(100~140℃、21~27 MPa、5~90 min)下分散染料(分散红 167、分散橙 30、分散蓝 79)在涤纶中的扩散行为.通过拉曼深度成像图获得了染料在纤维径向分布的数据,计算扩散系数.结果显示:分散染料在染色初期(5min内)已在纤维内分布均匀,且随染色时间、染色压力的增加,染料在纤维内部均匀上染.对比染色后纤维径向的拉曼光谱数据与纱线上染量数据,验证了拉曼光谱数据的有效性.经计算分散染料中分散橙 30 的扩散系数最高(9.744×10-15 m2/s).表明拉曼技术用于分析单纤维内染料扩散有着巨大的优势,反应快速,制样简单,同时可在无损纤维的前提下对涤纶内部的染料分布进行测量.

Abstract

Objective Supercritical CO2 fluid dyeing is attracting attentions as a green technology that is promising to root out the printing and dyeing wastewater problem.There are still deficiencies in understanding the dyeing mechanisms,among which the understanding of diffusion performance of dyestuffs would play a key role in exploring the dyeing process with supercritical CO2 fluids.This research aims to study the diffusion behaviour of disperse dyes in supercritical CO2 fluid dyed polyester fibers.Method The diffusion behaviour of disperse dyes(Disperse Red 167,Disperse Orange 30,Disperse Blue 79)in polyester fibers under different dying conditions of supercritical CO2 fluid dyeing was investigated using confocal Raman microscopy.Based on the Raman spectra of the dyes,fibers before and after dyeing and the Raman characteristic peaks of the dyes in the dyed fibers were analyzed.The distribution of the dyes in the fibers was also studied by selecting the corresponding depth imaging map according to the characteristic peaks of the dyes.The accuracy of the data was later verified by comparing the Raman data with the exfoliated colour data.The diffusion coefficient was also evaluated.Results Firstly,the position of the main Raman peak(1 616 cm-1)of the polyester fiber and the Raman characteristic peak of disperse dyes in the fiber was obtained by comparing the Raman spectra of the samples.The depth imaging function of confocal Raman microscope was used to analyze the fibers after dyeing under different conditions,revealing that the dye in the fibers increased significantly from 5 to 30 min of dyeing.The adsorption capacity of three dyes in the fibers increased with pressure,the adsorption capacity of Disperse Red 167 and Disperse Orange 30 in the fiber increased with the increase of temperature,and the adsorption capacity of disperse Blue 79 in the fiber showed an increase and then a decrease.The dye was found to be evenly distributed in the fibers at the early stage of dyeing(dyeing time 5 min).The Raman data were compared with the stripping data to verify the validity of the Raman data,and the diffusion coefficients of the three dyes were calculated under the dyeing condition of 120℃temperature and 27 MPa pressure.The results show that Raman spectroscopy is able to facilitate quantitatively analyses of dyeing polyester fibers with disperse dyes.Conclusion The diffusion of disperse dyes in polyester fibers after supercritical CO2 dyeing was studied by confocal Raman microscopy without damaging the polyester fibers.The content of Disperse Red 167 and Disperse Orange 30 in polyester fibers increased with increasing dyeing time and pressure,while the content of Disperse blue 79 increased and then decreased with increasing dyeing temperature.The diffusion process of the dye was analyzed by studying the IDyes/IFibers at different fibre depths under different dyeing conditions.It was found that in the early stages of dyeing(5 min into dyeing)the dye already showed a uniform distribution in the fibers,which was related to the dissolution of the polyester fibers in the supercritical CO2 fluid and the high diffusivity of the supercritical CO2 fluid itself.The Raman data was compared with conventional stripping data which demonstrated the accuracy of the Raman data and the suitability of Raman spectroscopy to quantify the disperse dye staining in polyester fibers.

关键词

分散染料/聚酯纤维/超临界CO2流体/共聚焦拉曼显微镜/扩散

Key words

disperse dye/polyester fiber/supercritical CO2/confocal Raman microscope/diffusion

引用本文复制引用

基金项目

国家自然科学基金(22208049)

山东省自然科学基金重大基础研究项目(ZR2020ZD22)

山东省重大科技创新工程项目(2019JZZY010406)

出版年

2024
纺织学报
中国纺织工程学会

纺织学报

CSTPCDCSCD北大核心
影响因子:0.699
ISSN:0253-9721
参考文献量20
段落导航相关论文