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含磷阻燃聚酯的合成动力学及其性能

Synthesis kinetics and properties of phosphorus containing flame retardant polyethylene terephthalate

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为探究9,10-二氢-9-氧杂-10-磷杂菲-10-氧化物(DOPO)类阻燃剂对聚对苯二甲酸乙二醇酯(PET)聚合反应过程的影响,以[(6-氧代-6H-二苯并[c,e][1,2]氧磷杂己环-6-基)甲基]丁二酸(DDP)作为反应型阻燃剂,通过聚合反应得到磷含量不同的阻燃PET(PET-DDP),研究其聚合反应动力学并分析DDP添加量、缩聚反应温度对合成反应动力学的影响,并分析了 PET-DDP的阻燃性能和力学性能.结果表明:聚合条件不变的情况下,随DDP添加量的增加,酯化反应阶段反应釜内压力升高速度加快,有利于乙二醇中对苯二甲酸的溶解,反应活化能由81.37 kJ/mol降低至59.52 kJ/mol,缩聚反应的反应速率常数K减小,反应活化能由69.67 kJ/mol增加至233.49 kJ/mol,聚合物熔点降低,结晶性能和力学性能下降;当缩聚反应温度为270 ℃,磷质量分数为1.10%时,PET的阻燃性能得到明显提升,极限氧指数为34%,与纯PET相比,热释放速率峰值和总热释放量分别降低了45.2%和27.3%,且炭层的连续性和致密性明显增加.
Objective Polyethylene terephthalate(PET)is a very widely used polyester fiber material,but PET-based materials have problems of being flammable or combustible,so low toxicity,low smoke and flame retardant lasting[(6-oxygen generation-6H-dibenzo[c,e][1,2]-6-group)methyl]butanedioic acid(DDP)is selected as a flame retardant to PET.The purpose of studying the synthesis kinetics of PET is to effectively regulate the reaction rate,reaction conditions,product quality and other process parameters,and explore the internal law of polyester synthesis reaction,so as to guide the actual production process of polyester.Method This study chose copolymeric flame retardant PET as an example of trace modified polyester,prepared different DDP added flame retardant polyester,studied the two phases of esterification and condensation,explored the different condensation temperature,different flame retardant added on the synthetic reaction kinetics,in order to achieve the purpose of process regulation through production amplification.The thermal properties,crystallization properties,flame retardant properties and mechanical properties of flame retardant PET were characterized by testing differential scanning calorimetry,extreme oxygen index,conical calorimeter,scanning electron microscope,energy dispersive spectrometer and microinjection molding instrument.Results The activation energy(Ea)of the flame retardant PET with different phosphorus contents of the esterification reaction was gradually decreased from 81.37 kJ/mol to 59.52 kJ/mol with increasing amount of DDP addition at the same reaction temperature.For the same polymerization system,the increase in condensation temperature led to greater reaction rate constant and faster reaction speed.At the same condensation temperature,for different polymerization systems,the reaction rate was constantly decreased and Ea was significantly increased from 69.67 kJ/mol to 223.49 kJ/mol.With the increase of DDP addition,the cold crystallization temperature(Tcc)was increased from 121 ℃ to 143 ℃,the melting temperature(Tm)from 249 ℃ to 224 ℃,and the thermal crystallization temperature(Tmc)from 198 ℃ to 169 ℃.At the same condensation temperature,with the increase of DDP addition,LOI was gradually increased.When the phosphorus content was 1.10%,LO1 reached 34%,and LOI did not change significantly.At the same condensation reaction temperature,the ignition time(TTI)was gradually increased to 57 s with the increase of DDP addition,and when the condensation reaction temperature was 270,275,and 280 ℃,the peak heat release rate(pHRR)and the total heat release amount(THR)were significantly reduced.C and O were the residual carbon of PET,while the residual carbon of flame retardant PET was composed of C,O and P elements,and with the increase of DDP addition,the content of O and P were increased to 13.69%and 9.18%,respectively.PET showed more and denser residual carbon holes,while after DDP with phosphorus content of 0.65%was added,the holes of the residual carbon surface were significantly smaller,but the number of holes was not significantly improved.When the phosphorus content was increased to 1.10%,the number of residual carbon holes was greatly reduced,and the surface of the carbon layer became smoother and more compact with certain isolation effect.After the addition of flame retardant DDP,the elastic modulus of the polymer was increased from 947.3 MPa to 1 103.1 MPa,and with the addition of flame retardant DDP,the fracture elongation of the polymer was decreased from 247%to 190%.Conclusion Compared with PET,the addition of DDP promoted the positive esterification reaction but hindered the polycondensation reaction,and the flame retardancy of PET-DDP was significantly improved,and the change of polycondensation reaction temperature had less influence on the flame retardancy.In conclusion,the study on the kinetics of esterification and polycondensation reactions and the flame-retardant properties of PET-DDP provides data support for the adjustment of process parameters in the later industrial production of flame retardant polyester.

polyethylene terephthalateesterificationpolycondensationphosphorus flame retardantkineticsflame retardancy

袁野、张安莹、魏丽菲、高建伟、陈咏、王锐

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北京服装学院材料设计与工程学院,北京 100029

中国化学纤维工业协会,北京 100020

上海德福伦新材料科技有限公司,上海 201502

烟台泰和新材高分子新材料研究院有限公司,山东烟台 264006

东华大学材料科学与工程学院,上海 201620

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聚对苯二甲酸乙二醇酯 酯化 缩聚 磷系阻燃剂 反应动力学 阻燃性能

北京学者项目国家重点研发计划项目

RCQJ203032017YFB0309000

2024

纺织学报
中国纺织工程学会

纺织学报

CSTPCD北大核心
影响因子:0.699
ISSN:0253-9721
年,卷(期):2024.45(4)
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