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基于甘蔗渣多孔碳的超疏水棉织物制备及其性能

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针对目前超疏水材料制备原料成本较高的问题,以农林废弃物甘蔗渣为主要原料采用高温炭化活化法制备了多孔碳,并将甘蔗渣基多孔碳(BPC)与低表面能物质聚二甲基硅氧烷(PDMS)结合构筑超疏水功能棉织物.研究了活化温度和活化剂用量对BPC结构和微观形貌的影响,评价了 BPC和PDMS质量分数对整理棉织物疏水性能的影响.结果表明:当活化温度为700 ℃,且BPC和活化剂质量比为1:4时,制备的BPC比表面积达到1 614.25 m2/g,且石墨化程度较高,表面具有粗糙结构且微孔分布最多;PDMS为棉织物提供低表面能的同时,能够将BPC牢固黏结在棉织物表面;当PDMS质量分数为3%,BPC质量分数为0.2%时,所构筑的棉织物超疏水性能较好,静态水滴接触角可达162.2°,实现了超疏水棉织物的优异自清洁、防水抗污性能.
Preparation and property analysis of superhydrophobic cotton fabric based on bagasse porous carbon
Objective Superhydrophobic materials have a wide range of applications with their unique properties.However,the preparation often involves fluorine-containing materials,organic solvents,an so on,which are expensive and cause pollution,seriously limiting their applications.Therefore,it is important to develop environmentally friendly and low-cost materials to prepare superhydrophobic materials through simple preparation processes.Method Porous carbon based on bagasse was prepared by high-temperature carbonization and activation.After pretreatment(80 ℃,drying for 12 h),bagasse was calcined at 650 ℃ for 20 min under N2 flow to obtain carbonized bagasse(CB).Different proportions of CB and KOH were mixed and grinded,and the mixture was then heated in a nitrogen atmosphere to activate CB.The obtained black particles were washed with HCl and deionized water and dried at 80 ℃ to prepare bagasse-based porous carbon(BPC).The prepared BPC and low surface energy substance polydimethylsiloxane(PDMS)were applied to cotton fabric,which is a process known as BPC/PDMS treatment of cotton fabric.Results The BPC was fabricated via a high-temperature carbonization method,achieving a remarkable specific surface area of 1 614.25 m2/g.Notably,the BPC-800 ℃ exhibited a high degree of graphitization with an ID/IG ratio of 0.76.When the activation temperature was set at 700 ℃ and the BPC to KOH ratio was 1:4,the BPC surface displayed an optimal rough structure with an abundant microporous network.By employing a simple impregnation method,the prepared BPC and the low surface energy substance PDMS were coated onto the cotton fabric,resulting in the BPC/PDMS treatment of cotton fabric.The influence of varying BPC and PDMS concentrations on the hydrophobic properties of the finished fabric was investigated and the results revealed that the surface contact angle of the BPC/PDMS cotton fabric peaked at 162.2° when the PDMS concentration was 3%and the BPC concentration was 0.2%.The combination of BPC and PDMS imparted the fabric with a rough surface,crucial for achieving superhydrophobic properties.Additionally,due to the adhesive nature of PDMS,it was observed that the BPC particles were firmly encapsulated on the cotton fabric surface by PDMS,successfully constructing a superhydrophobic surface.The TGA curve revealed that when the temperature reached 700 ℃,the residual percentage of the BPC/PDMS treatment of cotton fabric was 16.59%,40 times higher than that of untreated cotton fabric.This was primarily attributed to the incomplete decomposition of BPC and PDMS,confirming the successful preparation of the superhydrophobic cotton fabric.As a result,the BPC/PDMS treatment of cotton fabric exhibited water repellency and a"silver mirror"effect.The water contact angles of the untreated and BPC/PDMS cotton fabric were 0° and 162.2°,respectively.Furthermore,water,cola,juice,milk,and coffee droplets remained spherical on the surface of the BPC/PDMS treatment of cotton fabric,while they spread rapidly on the untreated fabric.These results indicate that the BPC/PDMS treatment of cotton fabric achieved remarkable water and stain repellency.When the fabric was placed onto a slide and positioned inclined,methyl blue and purple chalk powder were uniformly sprinkled on the fabric surface followed by rapid rolling water droplets.Notably,both the methyl blue and purple chalk powder were completely removed from the surface,leaving no trace of contaminants.This outstanding performance demonstrates the excellent self-cleaning capabilities of the superhydrophobic cotton fabric.Conclusion The preparation of bagasse-based porous carbon(BPC)was thoroughly examined.Notably,when the activation temperature was set at 700 ℃ and the ratio of BPC to KOH was 1:4,the resulting BPC achieved a significant specific surface area of 1 614.25 m2/g,along with a high degree of graphitization.Furthermore,its surface exhibited a coarse texture with a substantial micropore distribution.To impart superhydrophobicity to cotton fabric,BPC and polydimethylsiloxane(PDMS),a low surface energy material,were applied to the fabric.This combination of microscopic roughness and low surface energy materials is crucial for achieving superhydrophobicity.The successful loading of BPC and PDMS onto the cotton fabric was confirmed.When the PDMS concentration was set at 3%and the BPC concentration at 0.2%,the water droplet contact angle on the BPC/PDMS treatment of cotton fabric reached an impressive 162.2°,demonstrating excellent superhydrophobicity.Additionally,cola,water droplets,milk,and fruit juice remained spherical on the surface of the BPC/PDMS treatment of cotton fabric,indicating its remarkable self-cleaning,stain resistance,and water repellency properties.

sugarcane bagasse based porous carbonpolydimethylsiloxanesuperhydrophobicitycotton fabricself-cleaning performancewaterproof and anti-fouling performance

张应秀、徐丽慧、潘虹、姚程健、赵红、窦梅冉、沈勇、赵诗怡

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上海工程技术大学纺织服装学院,上海 201620

国家先进印染技术创新中心,山东泰安 271000

甘蔗渣基多孔碳 聚二甲基硅氧烷 超疏水 棉织物 自清洁性能 防水抗污性能

上海市自然科学基金项目面上项目国家先进印染技术创新中心科研基金项目国家自然科学基金项目上海高校特聘教授岗位计划资助项目

21ZR14262002022GCJJ22517031230239-A2-8912-22-0105

2024

纺织学报
中国纺织工程学会

纺织学报

CSTPCD北大核心
影响因子:0.699
ISSN:0253-9721
年,卷(期):2024.45(10)