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齿链式残膜回收机设计与试验

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[目的]针对现有残膜回收机存在自动卸膜困难、地膜漏收等问题,设计了1种齿链式残膜回收机.[方法]对齿链式残膜回收机的整体结构、关键部件的设计思路及工作原理进行了分析.该残膜回收机的关键部件包括:起膜装置、输送装置、拾膜装置和卸膜机构,并对影响拾膜率的主要因素进行了试验分析和参数优化.[结果]试验因素对拾膜率影响大小顺序为:拾膜装置下从动链轮转速>机具作业速度>起膜装置入土角.优化模型最优参数组合为:拾膜装置下从动链轮转速197.579 r/min,机具作业速度 7 km/h,起膜装置入土角 41.173 °,此参数下,仿真试验结果拾膜率为89.0%.以拾膜装置下从动链轮转速200 r/min,机具作业速度7 km/h,起膜装置入土角41°,的参数进行试验验证,拾膜率平均值达到91.4%.[结论]田间试验表明,优化参数组合可靠,满足回收机作业要求,可为齿链式残膜回收机后续研究提供参考.
Design and experiment of a toothed chain residual membrane recycling machine
[Objective]Since the existing residual membrane recycling machine has the problem of auto-matic membrane unloading difficulty and membrane leakage,a toothed chain type residual membrane recy-cling machine has been designed.[Method]The overall design scheme was described,and the key devices included membrane lifting device,conveying device,membrane picking device and membrane unloading de-vice,etc.The main factors affecting the membrane picking rate were analyzed and the parameters were opti-mized.[Result]The order of influence of the test factors on the membrane picking rate is:driven sprocket speed under the membrane picking device>working speed of the machine>penetrating angle of the mem-brane lifting device.The optimal parameter combination of the optimization model is:the driven sprocket speed under the membrane picking device is 197.579 r/min,the working speed of the machine is 7 km/h,and the penetration angle of the membrane lifting device is 41.173°.Under these parameters,the membrane picking rate is 89.0%according to the simulation test results.The experimental results show that the aver-age membrane picking rate reaches 91.4%under the parameters of the driven sprocket speed 200 rpm un-der the membrane picking device,the working speed of the machine is 7 km/h,and the penetration angle of membrane lifting device is 41°.[Conclusion]The field experiment shows that the optimized parameter com-bination is reliable and meets the design requirements of the residual membrane recycling machine,which can provide a reference for the subsequent research of the tooth chain type residual membrane recycling ma-chine.

tooth chainresidual membrane recycling machinemembrane-lifting devicepick up mem-brane deviceparameter optimization

柯泽荣、杨术明、张峰、马永龙

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宁夏大学机械工程学院,宁夏 银川 750021

齿链式 残膜回收机 起膜装置 拾膜装置 参数优化

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2021BBF02010

2024

甘肃农业大学学报
甘肃农业大学

甘肃农业大学学报

CSTPCD北大核心
影响因子:0.612
ISSN:1003-4315
年,卷(期):2024.59(1)
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