首页|基于数值模拟的TB9钛合金VAR熔炼工艺优化

基于数值模拟的TB9钛合金VAR熔炼工艺优化

扫码查看
采用真空自耗电弧熔炼(VAR)法熔炼TB9钛合金会产生偏析和夹杂等冶金缺陷.采用MeltFlow-VAR仿真软件对某厂TB9钛合金VAR 一次熔炼过程进行模拟,考察熔炼电流大小、稳弧类型对熔炼过程的影响,通过分析不同工艺条件下铸锭的元素分布、熔池深度、抛杂路径等,获得了最佳一次熔炼工艺,分别采用该厂原工艺和优化后的工艺参数,对TB9钛合金三次VAR熔炼过程进行全流程模拟,获得了三次锭的元素分布情况.结果表明,宏观偏析在多次熔炼过程中存在"遗传"现象,对该厂一次熔炼原工艺进行优化后,可以显著提高三次成品锭的成分均匀性.
Optimization of VAR melting process of TB9 titanium alloy based on numerical simulation
Metallurgical defects such as segregation and inclusion will occur when vacuum arc remelt-ing(VAR)is used to melt TB9 titanium alloy.MeltFlow-VAR simulation software was used to simu-late the primary melting process of TB9 titanium alloy VAR,and the influence of melting current and arc stabilization type on the melting process was investigated.By analyzing the element distribution,molten pool depth and impurity throwing path of ingot under different technological conditions,the op-timal primary melting process was obtained.Using the original process and optimized process paramet-ers,the whole process of tertiary VAR melting process of TB9 titanium alloy was simulated,and the element distribution of tertiary ingots was obtained.The results show that there is a"genetic"phe-nomenon in the process of multiple melting.After optimizing the original process of primary melting in this factory,the composition uniformity of tertiary finished ingots can be significantly improved.

TB9 titanium alloyVacuum arc remeltingNumerical simulationElement distribution

罗坤、耿乃涛、游彦军、彭力、王莹、董恩涛

展开 >

攀钢集团研究院有限公司,钒钛资源综合利用国家重点实验室,四川攀枝花 617000

成都先进金属材料产业技术研究院股份有限公司,四川成都 610300

鞍钢集团北京研究院有限公司,北京 102200

TB9钛合金 真空自耗电弧熔炼 数值模拟 元素分布

2024

钢铁钒钛
攀钢集团攀枝花钢铁研究院有限公司

钢铁钒钛

CSTPCD北大核心
影响因子:0.395
ISSN:1004-7638
年,卷(期):2024.45(3)
  • 10